CIESC Journal

• 材料科学与工程 • 上一篇    下一篇

N-苯基马来酰亚胺改性酚醛树脂的合成及其结构性能

周大鹏;范宏;卜志扬;李伯耿   

  1. 浙江大学聚合反应工程国家重点实验室,浙江 杭州 310027

  • 出版日期:2005-10-25 发布日期:2005-10-25

Synthesis and characterization of N-phenyl maleimide modified novolac resin

ZHOU Dapeng;FAN Hong;BU Zhiyang;LI Bogeng

  

  • Online:2005-10-25 Published:2005-10-25

摘要: 采用滴加苯酚的方式合成了N-苯基马来酰亚胺改性酚醛树脂(PPMF), 考察了N-苯基马来酰亚胺(PMI)参与酚醛缩聚反应的转化程度和树脂黏度特性的变化规律.发现延长苯酚滴加时间能提高PMI参与共缩聚反应的竞争能力和转化率;随着回流反应时间的增加,PMI转化率增加,树脂的黏度也随之增大;较高的反应温度或较大的PMI用量均会导致PMI转化率的显著下降.利用核磁、红外和元素分析等表征了改性酚醛树脂的结构及组成,确定N-苯基马来酰亚胺已共缩合于酚醛树脂中,其中PMI含量可达33%左右.利用DSC和TGA研究了N-苯基马来酰亚胺改性酚醛树脂的固化特性和耐热性能,发现PPMF树脂经历了两个固化阶段, 第一阶段是少量羟甲基的缩合, 第二阶段为马来酰亚胺的双键打开自交联形成. PPMF树脂固化产物的耐热性能优于传统的热塑性酚醛树脂.

Abstract: N-phenyl maleimide modified novolac resin was synthesized by condensation polymerization of a mixture of N-phenyl maleimide and formaldehyde by slowly feeding phenol in the presence of an acid catalyst. The polymerization conditions were optimized to obtain the high reaction conversion of PMI and proper viscosity of PPMF. It was found that reaction competition and conversion ratio for PMI were enhanced with increasing feeding time of phenol. As the reaction reflux time was increased, the conversion of PMI and the viscosity of PPMF were increased. At a higher reaction temperature or more amount of PMI, the conversion of PMI was decreased. The resins were characterized by FTIR, 13C NMR and thermal analysis. It was found that the N-phenyl maleimide groups were combined in the chains of novolacs and the N-phenyl maleimide content of PPMF could reach around 33%. DSC curve revealed two curing peaks,of which one at around 150℃ was attributed to the condensation reaction of methylol groups formed in minor quantities on the phenyl rings,and the other at around 250℃ was attributed to the addition curing reaction of the maleimide groups. TGA analysis showed that the cured PPMF had better thermal properties.