• 25 October 2025, Volume 76 Issue 10
      Reviews and monographs
      Research progress on safety of hydrogen production by alkaline electrolysis of water
      Yi LI, Jiyuan WANG, Xuhai PAN, Zhilei WANG, Min HUA
      2025, 76(10):  4961-4975.  doi:10.11949/0438-1157.20250387
      Abstract ( 338 )   HTML ( 26)   PDF (2237KB) ( 462 )  
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      The alkaline electrolysis of water for hydrogen production technology still poses risks of component corrosion, pipeline structural degradation, and hydrogen oxygen mixing and leakage during large-scale application, posing a threat to system operation safety. By analyzing the structural composition and working mechanism of the alkaline electrolysis water hydrogen production system, the key components and reasons affecting the safety of hydrogen production are identified. In response to the insufficient active sites and poor stability of electrode catalysts at high current densities, a method of using three-dimensional electrode structure design or constructing hydrophilic and hydrophobic interfaces is proposed. There is an urgent need to develop high-performance membrane materials to address the risk of hydrogen oxygen mixing caused by insufficient hydrophilicity and mechanical strength defects in membrane materials. The study also revealed the impact mechanism of various operating parameters and fluctuation conditions on gas purity, pointing out the shortcomings of current methods for improving gas purity by adjusting a single parameter. It provides theoretical support for the safety of large-scale industrial alkaline water electrolysis to produce hydrogen.

      Progress of molten salt-assisted thermochemical high-value conversion of biomass
      Wenxuan CAO, Boyang WU, Jun LI, Tianji LIU, Kuo ZENG, Haiping YANG, Hanping CHEN
      2025, 76(10):  4976-4987.  doi:10.11949/0438-1157.20250550
      Abstract ( 141 )   HTML ( 12)   PDF (2248KB) ( 137 )  
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      With the rapid development of new energy under the “dual carbon” goals, molten salt-assisted high-value conversion of biomass has attracted widespread attention. Biomass, as the fourth largest energy source globally and the sole renewable carbon resource, stands as a prominent candidate for replacing traditional fossil fuels. Thermochemical conversion technologies enable the transformation of biomass into value-added products including bio-oil, syngas, and carbon materials, with molten salts serving as reaction media to enhance conversion efficiency and product value. The exceptional heat transfer capabilities of molten salts create optimal reaction environments for fast pyrolysis, significantly improving bio-oil yield. The strong catalytic activity of abundant alkali metal ions in molten salts facilitates chemical bond cleavage and formation, enabling targeted regulation of bio-oil composition and directional enrichment of high-value chemicals. During the gasification process, these alkali metal ions enhance gasification efficiency and promote syngas production, while the tunable composition and types of molten salts establish an optimal reaction environment for the production of syngas with controllable ratios. Furthermore, the etching effects and redox reactions between molten salts and carbon matrices optimize the physicochemical properties of carbon materials, particularly porosity. The innovative thermoelectric synergistic processes in molten salt media further elevate the added value of biochar products. This review systematically summarizes recent advancements in molten salt-assisted valorization of biomass, elucidates the critical roles and mechanisms of molten salts in different product-oriented conversion scenarios, and outlines the challenges and imperative research directions for molten salt-based thermochemical technologies.

      Research progress on cationic modification of plant fibers based on DES solvent systems
      Luxuan GUO, Lingzhi HUANG, Wenchao JIA, Lu WU, Hongwei ZHU, Meihong NIU, Haiqiang SHI
      2025, 76(10):  4988-5002.  doi:10.11949/0438-1157.20250535
      Abstract ( 134 )   HTML ( 20)   PDF (7034KB) ( 68 )  
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      Deep eutectic solvents (DES), as a new, green, and efficient solvent system, have demonstrated significant advantages in the cationic modification of plant fibers. This paper systematically reviews recent research progress on DES in the cationic modification of plant fibers, with a focus on the chemical processes, modification mechanisms, and application performance of binary and ternary TDES solvents. First, the effects of different pretreatment methods (physical, chemical, and enzymatic) on improving fiber accessibility and reactivity are analyzed. Subsequently, the mechanisms of binary DES solvent systems—such as carboxylic acid-based, urea-based, and glycerol-based systems—in fiber cationization are elaborated in detail. Additionally, research findings on ternary DES (TDES) solvents, which further enhance modification efficiency through multicomponent synergistic effects, are summarized. Studies have shown that DES solvent efficiently introduces quaternary ammonium groups into cellulose molecules by breaking the hydrogen bond network of cellulose, improving the dispersion of fibers and increasing the yield of nanofibers. The modified cationized fibers have broad applications in pulping and papermaking, nanomaterials, wastewater treatment, and biomedicine. Furthermore, this paper discusses current technical challenges in DES systems, including component interaction mechanisms, solvent recovery, and industrial-scale applications, while proposing future research directions. The findings provide a theoretical foundation and technical reference for the high-value utilization of plant fibers.

      Preparation and applications of eco-friendly fluorocarbon chemical chlorofluoroethylene
      Ling LI, Xinxiao ZHOU, Chaofeng MA, Jian WU, Wanjin YU, Wucan LIU, Jianjun ZHANG
      2025, 76(10):  5003-5014.  doi:10.11949/0438-1157.20250134
      Abstract ( 106 )   HTML ( 7)   PDF (1212KB) ( 196 )  
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      Chlorofluoroethylene (HCFO-1131), containing fluorine atom, chlorine atom, and CC double bond, exhibits a unique molecular configuration that endows it with exceptional physicochemical properties. As the core monomer (7%—10% by mass) for the synthesis of ferroelectric/piezoelectric fluorinated polymers P(VDF-TrFE-CFE), this material shows great application potential in the fields of smart sensors, solid-state refrigeration and new energy devices, and the market demand is expected to grow exponentially in the future. This paper reviews the synthetic pathways of HCFO-1131 and its application in intelligence materials. Current synthetic routes primarily involve: halogen exchange reactions of chlorinated olefins, zinc-mediated reductive dehalogenation of fluorochlorocarbons, and dehydrochlorination of polyhalogenated hydrocarbons. However, these methodologies suffer from intrinsic drawbacks such as slow conversions, low selectivities, and large amount of waste, severely limiting their scalability in contemporary manufacturing. There is an urgent need to optimize existing processes or develop novel synthetic strategies to achieve green and efficient preparation of HCFO-1131, facilitating its applications in cutting-edge materials.

      Thermodynamics
      Experimental study of solubility and viscosity of R513A and PVE lubricants
      Yansong HU, Zhao YANG, Lei GAO, Bujian ZHANG
      2025, 76(10):  5015-5023.  doi:10.11949/0438-1157.20250306
      Abstract ( 92 )   HTML ( 3)   PDF (806KB) ( 30 )  
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      R513A has attracted much attention due to its good environmental characteristics and cycling performance for refrigeration and heat pump systems. Based on the isovolumetric saturation method, the phase equilibrium of R513A and R134a in polyvinyl ether (PVE) lubricants was investigated. The experimental temperature range was 283.15—343.15 K and the pressure range was 0—1.6 MPa. In addition, the change in viscosity of the lubricating oils was determined by using a viscometer after the dissolution of the refrigerants. The results showed that the solubility of both refrigerants in PVE32 (FVC 32D) oil decreased with increasing temperature and increased with increasing pressure when the temperature was constant. In addition, the solubility data were correlated using the non-random two liquid (NRTL) equation and the experimental data were in good agreement with the NRTL model. As the solubility of the refrigerant in the oil increased, the viscosity of the mixture initially decreased sharply and then leveled off. The refrigerant dissolved in oil reduces the viscosity of the lubricant considerably, but the difference between the two refrigerants is not significant. Both refrigerants, R513A and R134a, are very well adapted to the PVE lubricant, and R513A is a suitable alternative refrigerant to R134a in systems where PVE lubricants are applied.

      Fluid dynamics and transport phenomena
      Film formation and surface renewal characteristics of co-rotating horizontal twin-shaft kneading devolatilizer
      Pinhan JIN, Xinchong WEI, Min YAO, Jintang DUAN, Xueping GU, Cailiang ZHANG, Lianfang FENG
      2025, 76(10):  5024-5034.  doi:10.11949/0438-1157.20250389
      Abstract ( 126 )   HTML ( 11)   PDF (4510KB) ( 66 )  
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      The horizontal twin-shaft kneading devolatilizer has a complex structure and its blades are interlaced in the overlapping area, and its flow film-forming characteristics are still lacking in-depth understanding. This paper establishes a facile numerical simulation method using the overset mesh method combined with VOF model, and reports the film formation and surface renewal characteristics of the kneading devolatilizers at viscosities of 50—1000 Pa∙s and rotating speeds of 1—5 r·min-1 at periodic steady state. The simulated film thickness data agree well with experimental measurements using a visualization device. An asymmetric liquid level is formed within the reactor, and the asymmetry is affected by both the viscosity and the rotating speed. The film area generally increases with increasing the rotating speed. At a given speed, the film area firstly increases significantly and then levels off with increasing the viscosity. Shear-stretching between the kneading rods creates a localized high-speed zone, which helps to enhance the mixing efficiency. Surface renewal mainly occurs in the kneading rods drag-out, kneading, front and back sides of the E-shaped rods, and drag-in regions. The average surface renewal frequency is linearly related to the rotating speed. The findings above could be of guidance in the rational design and process optimization of kneading reactors.

      Research on start-up characteristics of super-long gravity heat pipe-heat pump heating system
      Bin WANG, Zihao LI, Wenbo HUANG, Juanwen CHEN, Ang LI, Pengfei DANG, Fangming JIANG
      2025, 76(10):  5035-5046.  doi:10.11949/0438-1157.20250405
      Abstract ( 64 )   HTML ( 4)   PDF (2871KB) ( 46 )  
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      Super-long gravity heat pipe (SLGHP) has shown broad application prospects in the field of geothermal energy development due to its excellent heat transfer capacity and pump-free drive characteristics. However, in practical applications, the start-up process of SLGHP involves complex phase change and heat transfer mechanisms, especially regarding the temperature response and thermal equilibrium following working fluid injection, which remain inadequately understood. This study investigates the liquid-injection start-up process, heat extraction start-up characteristics, and the influence of heat pump start-up modes on the operational performance of the SLGHP-heat pump heating system through combined experimental measurements and numerical simulations. Fiber optic temperature sensing was employed to monitor the dynamic evolution of wall temperature during the injection process. The results indicate that the temperature inflection point formed during the downward wetting of ammonia correlates strongly with the injection depth and can serve as a dynamic indicator of fluid distribution. Upon completion of injection, the axial temperature gradient of the heat pipe decreases from 18.4℃/km to 2℃/km, significantly improving thermal uniformity. The numerical model exhibits less than 3% deviation from experimental data, validating the predictive accuracy of working fluid distribution and temperature field evolution. Moreover, an engineering criterion based on the temperature deviation between wellhead vapor and formation average temperature after 12 h of injection is proposed, enabling assessment of the start-up completion without the need for external temperature sensors. Further analysis reveals that during cold start-up, the discharge pressure of the heat pump increases from 0.55 MPa to 1.06 MPa, with heating output reaching 900 kW within 1 h and a COP stabilizing at 6.5. In contrast, during thermal start-up, the presence of residual thermal energy in the system shortens the time required to reach a relatively stable state by 28%. This study elucidates the heat transfer mechanism during the start-up phase of the SLGHP-heat pump system, providing valuable insights for the optimized design and stable operation of SLGHP geothermal systems.

      Experimental research of the anti-fouling effect of the perforated vortex generator in the pulsating channel
      Zhimin HAN, Wei LIU, Jiang LI, Taozhi WANG, Zhiming XU
      2025, 76(10):  5047-5056.  doi:10.11949/0438-1157.20250432
      Abstract ( 56 )   HTML ( 1)   PDF (1699KB) ( 35 )  
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      In order to solve the problem of particulate fouling in the heat exchanger channel, the anti-fouling effect characteristics of the perforated vortex generator in the pulsating channel were studied by the experimental bench built. First, the particulate fouling characteristics of four different types of channels were compared, and the particulate deposition characteristics of different perforated rectangular wing vortex generator in the pulsating channel were studied in depth, and the influence of the frontal angle of the perforated rectangular wing vortex generator on the particulate fouling was analyzed in detail. The results show that compared with the smooth channel, the anti-fouling effect rate of the pulsating channel is 15.7%, the anti-fouling effect rate of the pulsating + rectangular wing is 41.2%, and the anti-fouling effect rate of the pulsating + perforated rectangular wing channel is the best, and the anti-fouling effect rate is 47.5%. In the scope of this study, three different airfoil types (delta wing, trapezoidal wing, rectangular wing) with open holes are compared, and it is found that the vortex generator with open holes and rectangular wings has the best anti-fouling effect. In addition, when the angle is less than 90°, the fouling resistance gradually decreases with the increase of the angle of the perforated rectangular wing vortex generator, and when the angle is 90°, the fouling resistance is minimized.

      A simulation investigation of thermal transpiration phenomenon at high Knudsen numbers by improved LBM-BGK equation
      Botao WANG, Wei LU, Rui QIN
      2025, 76(10):  5057-5066.  doi:10.11949/0438-1157.20250460
      Abstract ( 60 )   HTML ( 2)   PDF (1994KB) ( 36 )  
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      A lattice Boltzmann method with Bhatnagar-Gross-Krook (LBM-BGK) equation suitable for simulating thermal transpiration phenomena under high Knudsen number (Kn) conditions in transitional flow regime was established. The relaxation coefficient and velocity slip boundary conditions were modified as well. By incorporating temperature jumps into the velocity slip boundary conditions, the D2Q9 model was employed to simulate the temperature, pressure, streamline, and velocity distributions for air in a long straight microchannel under transitional flow regime conditions. The results show that: with increasing Kn, the temperature and pressure distributions at the center of the microchannel become distorted, transitioning from linear to nonlinear distributions. Simultaneously, the streamlines in the longitudinal cross-section deviate from parallel, exhibiting increasing randomness. A higher Kn signifies a more rarefied flow state corresponding to a larger pressure difference, which shows that a more rarefied flow state is more beneficial to raise pressure differences. With increasing Kn, the dimensionless velocity increase at the center of the microchannel is significantly lower than that near the wall, indicating a more pronounced velocity slip effect. In the high Kn regime, the average dimensionless slope of slip velocity is closer to Cercignani's results. The simulation findings provide valuable insights for the fields of mesoscale flow and rarefied gas dynamics.

      Experimental study of particle motion and heat transfer in externally heated rotary kiln
      Xunxin LI, Huibin XU, Chi MA, Weiyu WANG, Feizi PENG
      2025, 76(10):  5067-5075.  doi:10.11949/0438-1157.20250369
      Abstract ( 78 )   HTML ( 0)   PDF (2082KB) ( 84 )  
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      Externally heated rotary kilns exhibit promising application prospects in the petroleum coke carbonization process, a critical step in the preparation of artificial graphite for lithium-ion battery anodes, due to its advantages of uniform heating, precise temperature control, energy efficiency, and environmental friendliness. The lack of understanding of the heat transfer performance law of the rotary kiln wall bed during the carbonization of petroleum coke restricts the precise design and energy-saving and low-carbon operation of this type of rotary kiln. This study utilized an electrically heated rotary kiln experimental system to investigate the effects of operational parameters on the wall-to-bed heat transfer coefficients of petroleum coke and quartz sand particles. The results indicate that as the filling rate increases, the wall-to-bed heat transfer coefficients of both quartz sand and petroleum coke particles decrease to varying degrees. Increasing the rotational speed significantly enhances the heat transfer coefficient for quartz sand particles, but has limited effect on petroleum coke particles. This is primarily due to quartz sand particles exhibiting rolling motion while petroleum coke particles undergo sliding motion. The heat transfer coefficient under sliding motion is significantly lower than that under rolling motion. Installing strip structures on the inner wall of the kiln can induce regular mixing of the petroleum coke particle bed, thereby enhancing heat transfer by approximately 70%—180%.

      Condensation flow in PDMS microchannels with detectable wall deformation caused by flow condensation
      Ziqi LIU, Ji WANG, Hai YU, Yuning ZHANG
      2025, 76(10):  5076-5092.  doi:10.11949/0438-1157.20250374
      Abstract ( 93 )   HTML ( 3)   PDF (3222KB) ( 65 )  
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      The development of flexible electronic devices has put forward the demand for microchannel heat exchangers made of elastically deformable materials. The condensation flow of FC-72 in rectangular microchannels made of PDMS with deformable soft wall was studied. The microchannels have a width of 300 μm and a height of 150 μm. Flow mass fluxes of 290 and 482 kg/(m2‧s) and vapor mass quality varying from 0.1 to 0.9 were experimentally studied. The images of the condensation flow patterns were collected using a fast camera. The data on soft wall deformation was measured using a white light confocal displacement sensor. The wall thickness increasing appears for intermittent flow. This wall thickening gets more significant with increasing inlet vapor mass quality and mass flux. By analyzing the curvature of the liquid-vapor interface, it is found that surface tension is not sufficient to cause the wall deformation observed in the experiments. This soft wall thickening phenomenon is caused by the local pressure drop in the liquid slug. This pressure drop occurs as a result of shrinking elongated bubbles due to the vapor vanishing during the condensation process. Therefore, if condensation is strong enough, it may induce a sudden local pressure drop in the liquid slug, causing the soft wall to move towards the channel inside. A theoretical model is proposed to predict the deformation of this soft wall. The results of the model are in good agreement with the measured deformation data for higher mass flux.

      Mass transfer and performance analysis of PEMFC with bionic water flow channel
      Lirong FU, Baoshuo YU, Jinyi LIU, Xuan FANG
      2025, 76(10):  5093-5100.  doi:10.11949/0438-1157.20250370
      Abstract ( 113 )   HTML ( 5)   PDF (1796KB) ( 67 )  
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      Structural optimization is one of the important means to improve the output performance of proton exchange membrane fuel cells (PEMFC). Therefore, a new bionic droplet flow channel is proposed and compared with the sinusoidal flow channel and the straight flow channel to analyze their effects on the performance of PEMFC. Through the analysis of polarization curves,oxygen and water distribution, membrane current density, flow velocity and pressure drop, the results show that under the condition of the maximum depth of the bionic droplet flow channel being 0.65 mm and the number of cycles being 8, the current density of the bionic droplet flow channel is increased by 2.1% and 6.1% compared with the sinusoidal flow channel and the straight flow channel, respectively. In addition,the bionic droplet flow channel has significant improvements in oxygen concentration, membrane current density and average flow velocity compared with the sinusoidal flow channel and the straight flow channel, and the water content is lower than that of the two. This further indicates that the bionic droplet flow channel has the characteristics of uniform reaction gas concentration, strong water removal ability and high output performance.

      Catalysis, kinetics and reactors
      Mechanistic insights into the hydrogenation of dimethyl oxalate to methyl glycolate over Ni-Ag/SiO2 catalyst
      Yun SHEN, Dai ZHANG, Xiaofeng XU, Yueqiang CAO, Jinghong ZHOU, Wei LI, Xinggui ZHOU
      2025, 76(10):  5101-5113.  doi:10.11949/0438-1157.20250364
      Abstract ( 102 )   HTML ( 10)   PDF (2258KB) ( 47 )  
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      Herein, a series of Ni-Ag/SiO2 bimetallic catalysts with varying metal loadings were fabricated to investigate the synergistic mechanism of active sites in the selective hydrogenation of dimethyl oxalate (DMO) to methyl glycolate (MG). The morphology and active site structures of the catalysts were analyzed in detail by nitrogen physical adsorption, hydrogen temperature-programmed reduction, X-ray diffraction, and X-ray photoelectron spectroscopy. The results revealed that the Ni species in the prepared Ni-Ag/SiO2 bimetallic catalyst mainly existed in the layered nickel phyllosilicate structure, and Ag particles were supported on its surface. Catalytic performance tests, combined with in situ Fourier-transform infrared spectroscopy and temperature-programmed desorption experiments, found that bimetallic catalysts with different Ni/Ag ratios exhibited significant differences in the adsorption and activation behavior of DMO and H2. Specifically, increasing Ni content promotes the activation of DMO, while increasing Ag content is beneficial for H2 activation, indicating that Ni0/Ni δ+ interface sites and Ag species of Ni-Ag/SiO2 bimetallic catalysts are responsible for the activations of DMO and H2, respectively. By optimizing the Ni/Ag (mass ratio) to 5∶1, the catalyst achieved a remarkable DMO conversion of 99.6% and MG selectivity of 91.5% under mild reaction conditions, with no significant performance degradation observed over 350 h of stability test. This work provides critical insights into the design of efficient catalysts for the conversion of coal-based syngas to MG, and also highlights a rational strategy for balancing substrate activation and hydrogen in heterogeneous catalysis.

      CO oxidation performance of Pt catalysts supported on CeO2-Al2O3 supports synthesized via urea homogeneous precipitation
      Yupeng DU, Chunliang GE, Leilin DING, Li ZHANG, Jiajun HU, Fengping YU, Yi LIN, Feng WANG, Shi JIANG, Yu GUO
      2025, 76(10):  5114-5127.  doi:10.11949/0438-1157.20250252
      Abstract ( 158 )   HTML ( 7)   PDF (6844KB) ( 79 )  
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      Four precipitating agents (ammonium hydroxide, ammonium carbonate, ammonium bicarbonate, and urea) were selected to synthesize CeO2-Al2O3 supports via a precipitation method, using high-surface-area Al2O3 as a non-soluble aluminum source and Ce(NO3)3·6H2O as a cerium precursor. Pt/CeO2-Al2O3 catalysts were subsequently prepared by Pt impregnation to investigate the effect of precipitating agents on CO catalytic oxidation performance. Characterization results show that the catalyst prepared by urea uniform precipitation method exhibits the best activity, which is attributed to the enhanced Pt-CeO2 interface interaction. The type of precipitant affects the dispersion, distribution uniformity, morphology of CeO2, and the interaction between Pt and CeO2 by altering crystallization kinetics and precursor types. In the urea homogeneous precipitation process with the presence of Al2O3, the slow precipitation mechanism within confined channels promotes both uniform distribution and high dispersion of nanorod-like CeO2 particles inside the Al2O3 pores. This approach avoids the aggregation and surface enrichment of spherical CeO2 nanoparticles on the outer surface of Al2O3 caused by rapid precipitation when using ammonia as a precipitant. Thereby, it strengthens the interaction between Pt and CeO2, ultimately achieving enhanced catalytic performance.

      Study on synergistic catalysis by highly dispersed dual-site Co species for CO2-oxidative dehydrogenation of ethane to ethylene
      Yuxin JIN, Wenli WU, Hua TONG, Daiqi YE, Limin CHEN
      2025, 76(10):  5128-5140.  doi:10.11949/0438-1157.20250335
      Abstract ( 66 )   HTML ( 0)   PDF (2416KB) ( 38 )  
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      To obtain a Co-based catalyst with high-activity for CO2-assisted ethane dehydrogenation to ethylene, a series of Co/SSZ-13 catalysts were prepared by ion-exchange and impregnation methods. Raman and XPS were employed to investigate the coordination environment and valence state of Co species, while reaction pathway analysis revealed the synergistic mechanism of highly dispersed dual-site Co species in catalyzing the reaction. The additional impregnation step following ion-exchange significantly enhanced catalytic activity, increasing ethylene yield from 23.46% to 38.20% at 675℃. Ion-exchange method primarily anchored highly dispersed Co(Ⅱ) species on SSZ-13, which exhibited excellent ethane direct dehydrogenation (EDH) activity. Subsequent impregnation increased the content of Co3O4, which promoted the reverse water-gas shift (RWGS) reaction because of the in situ reduction to Co0 during reaction evaluation and synergistically improved the apparent oxidative dehydrogenation (ODHE) performance with Co(Ⅱ). However, excessive Co3O4 content induced excessive Co0 species during catalytic evaluation process, leading to severe side reactions and reduced selectivity to ethylene. This work elucidates the cooperative mechanism of dual-site Co species and demonstrates the necessity of precisely tuning the ratio of dual-sites of the fresh catalysts to balance activity and stability.

      Preparation of cobalt-iron hydrogen phosphite bifunctional water electrolysis catalyst by one-step electrodeposition
      Kun ZHANG, Tieshan ZOU, Haifeng ZHANG, Xiaotong HAN, Yanxiong FANG
      2025, 76(10):  5141-5149.  doi:10.11949/0438-1157.20250209
      Abstract ( 135 )   HTML ( 12)   PDF (4040KB) ( 156 )  
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      Electrolysis of water to produce hydrogen has the advantages of being green and efficient, but is limited by the slow kinetics and high cost of precious metal catalysts, and it is urgent to develop efficient and stable non-precious metal catalysts. An Fe-doped cobalt hydrogen phosphite [Fe-Co(H2PO2)2] catalyst is synthesized via a one-step electrodeposition method on a nickel foam substrate. Structural analyses reveal that Fe-Co(H2PO2)2 adopts a self-supported microspherical architecture with an amorphous nature, significantly increasing the exposure of electrochemically active sites. Moreover, Fe-doping effectively modulates the electronic structure of Co(H2PO2)2, enhancing charge transfer efficiency and accelerating electrocatalytic reaction kinetics. The electrochemical test results show that the overpotentials of hydrogen and oxygen evolution of Fe-Co(H2PO2)2 at a current density of 10 mA·cm-2 are 24 mV and 220 mV, respectively, and it can work stably for 40 h at 50 mA·cm-2, showing excellent bifunctional electrocatalytic activity and good stability, and has broad application prospects in the field of water electrolysis and hydrogen production.

      Machine learning-driven optimal design of iron-based catalysts and the catalytic oxidation characteristics for ammonia
      Yuhan CUI, Ziwen LIN, Kun QIAN, Cong CHEN, Shenkan FANG, Bing HE, Ye WU, Dong LIU
      2025, 76(10):  5150-5161.  doi:10.11949/0438-1157.20250317
      Abstract ( 112 )   HTML ( 6)   PDF (3283KB) ( 89 )  
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      Ammonia energy catalytic combustion technology has become a hot topic in clean energy research due to its high thermal efficiency and low pollution characteristics. The core challenge lies in the development of efficient catalysts. However, traditional catalyst design predominantly relies on experience-driven trial-and-error methodologies, which are often plagued by extended development cycles and elevated costs. A machine learning (ML)-enabled approach aimed at the targeted development of catalysts has been introduced. By integrating both experimental data and literature findings, two comprehensive databases were constructed: one comprising 597 samples related to ammonia conversion rates and another containing 529 samples pertaining to nitrogen selectivity. Both databases encompass various catalyst compositions (e.g., Fe₂O₃, CuO, CeO₂) as well as reaction parameters (e.g., temperature, equivalent ratio). Three ensemble learning models,random forest regression (RFR), gradient boosting decision tree (GBDT), and categorical boosting (CatBoost),were employed to predict catalytic performance. The results demonstrated that the RFR model exhibited superior comprehensive performance in dual-target prediction. On the test set, the model achieved a coefficient of determination (R²) of 0.912 with a mean absolute error (MAE) of 0.047 for ammonia conversion rate prediction, while for nitrogen selectivity prediction, it attained an R² of 0.918 and MAE of 0.033, indicating enhanced accuracy with reduced prediction errors. Feature importance analysis revealed reaction temperature as the dominant factor influencing both ammonia conversion rate and nitrogen selectivity. Partial dependence plot (PDP) analysis uncovered significant synergistic effects between CuO and CeO₂ loadings. The model predicted nonlinear correlations between bimetallic loading ratios and catalytic performance at 500, 700, and 900℃. Experimental validation confirmed strong agreement between predicted and measured values, with prediction errors below 3%, achieving precise catalyst performance evaluation. This machine learning-driven paradigm revolutionizes traditional catalyst development approaches, reducing development cycles by over 60% and substantially lowering costs. The established transferable methodological framework provides critical insights for designing catalytic systems in clean energy applications, demonstrating significant engineering value through its generalizability and operational efficiency enhancement.

      Oxygen vacancy characteristics and photocatalytic performance of rare earth elements (RE: Nd, Sm, Eu, Er, Tm) doped B-TiO₂
      Yanzi WANG, Jia’nan DAI, Jing MA, Tengyue ZHANG, Zili LIANG
      2025, 76(10):  5162-5175.  doi:10.11949/0438-1157.20250182
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      In recent years, rare earth element-modified titanium dioxide (TiO2) has demonstrated remarkable potential in environmental catalysis. In this study, a series of rare earth element modified RE-B-TiO2 (RE = Nd, Sm, Eu, Er, Tm) nanocatalysts were prepared by a solvothermal method, and their performance and mechanism of degradation of tetracycline hydrochloride (TCH) under visible light were systematically investigated. Among these catalysts, Er-B-TiO2 exhibited the highest photocatalytic activity under visible light irradiation. Multiscale characterization techniques (XRD, TEM, XPS) revealed that Er-B-TiO2 possesses a distinctive self-assembled nanorod architecture composed of bipyramidal nanocrystals with dual crystal-facet exposure. This unique configuration facilitates enhanced spatial separation efficiency of photogenerated charge carriers. Under visible light illumination, Er-B-TiO2 achieved 93.2% TCH degradation efficiency within 120 min. Mechanistic studies demonstrated that Er3⁺ doping synergistically enhances catalytic performance through three critical pathways: (1) introducing abundant oxygen vacancy defects, (2) effectively suppressing electron-hole recombination, and (3) extending light absorption to the visible spectrum via 4f-orbital-mediated bandgap engineering. Environmental parameter analysis revealed significant regulatory effects of solution pH and specific anions (e.g., Cl-, SO42-) on the degradation process. Radical trapping experiments combined with EPR spectroscopy identified superoxide radicals (·O2-) as the dominant reactive species. HPLC-MS analysis elucidated the TCH degradation pathway, while toxicity assessment confirmed substantial reduction in ecological toxicity of degradation intermediates. This work not only clarifies the intrinsic mechanism of rare earth elements in enhancing TiO2 photocatalytic activity through band structure modulation, but also provides new insights for designing efficient and stable visible-light-responsive environmental catalysts.

      Separation engineering
      Enhancing the CO2/N2 separation performance of PVAm facilitated transport membrane by sulfonated CAU-1
      Shicheng WANG, Xinru ZHANG, Yonghong WANG, Jinping LI
      2025, 76(10):  5176-5189.  doi:10.11949/0438-1157.20250130
      Abstract ( 67 )   HTML ( 3)   PDF (2749KB) ( 75 )  
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      Mixed matrix membranes combine the advantages of polymers with inorganic materials, which can outperform polymer membranes and have a wide range of applications in gas separation. To obtain high-performance CO2/N2 separation membranes, sulfonated CAU-1 (CAU-1@BS) was prepared by the ring-opening reaction of the epoxy group of prop-1-ene-1,3-sultone (BS) with the primary amine group of CAU-1. Then, CAU-1@BS was added to polyvinylamine (PVAm) to prepare a casting solution, which was coated on a hydrophilic modified polysulfone ultrafiltration membrane to obtain a mixed matrix composite membrane. The chemical structure and pore structure of CAU-1@BS were characterized by XPS, FTIR and BET, and the morphological structure of the membrane was characterized by SEM. Furthermore, the effects of preparation and test conditions of mixed matrix composite membranes on gas separation were investigated. The results showed that as-prepared mixed matrix composite membranes exhibited excellent separation performance with a CO2 permeance of 505 GPU and a CO2/N2 selectivity of 67, when the content of CAU-1@BS was 7% (mass). Their values were improved by 70.6% and 71.8%, respectively, compared with those of pristine PVAm membranes (CO2 permeance: 296 GPU; CO2/N2 selectivity: 39). On the one hand, this is due to the fact that the sulfonic acid groups introduced through the ring-opening reaction not only act as Lewis basic sites for acid-base interactions with CO2, but also adsorb water molecules to enhance the facilitated transport of CO2 in the membrane. On the other hand, the gas separation performance of the membrane was improved by the synergic effect of the amine groups and porous structure of CAU-1@BS. In addition, under the condition of using CO2/N2 mixed gas as feed gas, the prepared mixed matrix composite membrane maintained good stability for up to 360 h, and its average CO2 permeance and CO2/N2 selectivity were 527 GPU and 70, respectively, which shows that the membrane has good application prospects.

      Lithium extraction by n-octyl salicylate extraction system: influence of structural alterations in the synergist on extract performance
      Jiguang DONG, Shaolei XIE, Dong SHI, Lijuan LI, Chenyu ZHAO, Yujie HUANG, Chenglong SHI, Taoshan XU, Dawei CAO
      2025, 76(10):  5190-5202.  doi:10.11949/0438-1157.20250186
      Abstract ( 29 )   HTML ( 0)   PDF (3938KB) ( 14 )  
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      The structure-activity relationship of extractants holds significant position in solvent extraction research. Notably, studies exploring the impact of the structure-activity relationship of synergists on extraction performance are even more scarce. In this study, two aromatic substituted phosphodiester co-extractants were synthesized, namely, phenyl di(2-ethylhexyloxy) phosphate (BPPO) and p-methylphenyl di(2-ethylhexyloxy) phosphate (BTPO). Utilizing octyl 2-hydroxybenzoate (OHB) as the main extractant, we constructed two mixed extraction systems. First, we investigated the effects of various factors on the extraction experiment. These factor included the composition of the organic phase, the alkalinity of the aqueous phase, the phase ratio, the lithium concentration in the aqueous phase, and the saturated loading of the organic phase. The results demonstrated that the extraction performance and phase separation effect of the methyl-substituted OHB/BTPO extraction system were remarkably superior to those of the unsubstituted OHB/BPPO system. Given the better extraction performance of the OHB/BTPO extraction system, we employed it for lithium extraction from the mother liquor after lithium precipitation. By implementing a three-stage countercurrent extraction process, the extraction rate of lithium (ELi) could reach 94%. Subsequently we conducted an in-depth study of the extraction mechanism using ultraviolet, fluorescence, and infrared spectroscopy. The results indicated that a Keto-Enol transformation took placed in the configuration of OHB during the extraction process. When it is in the Keto configuration, it has a 308 nm ultraviolet absorption peak and no fluorescence emission; when it is in the Enol configuration, it has a 340 nm ultraviolet absorption peak and produces 410 nm blue fluorescence under 340 nm wavelength light excitation. Meanwhile, obvious changes occurred in the CO stretching vibration (νCO) and the skeletal vibration of the benzene ring (νPh) in the infrared spectrum.

      Construction of high-performance polymer-MOF based mixed matrix membrane for low concentration CO2 capture
      Fanpeng MENG, Shuangjie YUAN, Fan ZHOU, Yuxiu SUN, Zhihua QIAO
      2025, 76(10):  5203-5212.  doi:10.11949/0438-1157.20250235
      Abstract ( 47 )   HTML ( 1)   PDF (2149KB) ( 15 )  
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      Direct air capture of CO2 is a necessary component for global warming suppression, and developing efficient technologies for low-concentration CO2 separation has become a focus of scientific research in recent years. In this study, fluorine-containing 1F-PUiO-66, a polymer-MOF composite, was used as a filler material and blended with the corresponding cPIM-1 polymer matrix to construct mixed matrix membranes with loading of up to 50%(mass) and high affinity for CO2, achieving efficient separation of low-concentration CO2. Specifically, the prepared 50%(mass) 1F-PUiO-66/cPIM-1 membrane exhibited a CO2 permeability as high as 6428.3 Barrer under 1%(vol) low CO2 concentration inlet condition, and the CO2/N2 selectivity increased to 69.13, which improved the performance values by 1167.3% and 81.2%, respectively, compared to cPIM-1 pure membranes, and substantially exceeded the 2019 Robeson upper bound. This study demonstrates the significant CO2/N2 separation potential of polymer-MOF composite materials under low CO2 concentration inlet conditions, which is important for actual industrial gas separation.

      Electrochemical method for synchronous extraction of lithium and bromine from oil and gas field produced water to lithium bromide
      Haixia ZHAO, Yang LIU, Lei WANG, Fengfeng GAO, Zhiyuan GUO, Panpan ZHANG, Jing WANG, Zhiyong JI
      2025, 76(10):  5213-5224.  doi:10.11949/0438-1157.20250417
      Abstract ( 105 )   HTML ( 7)   PDF (5015KB) ( 76 )  
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      The produced water of oil and gas fields is the waste water produced in the process of oil and gas exploitation, which contains high value-added mineral resources such as lithium and bromine. Currently, the extraction of dissolved lithium and bromine needs to be carried out in steps, which is inefficient and cumbersome. Therefore, the development of synchronous extraction technology is of great significance for the efficient, green and low-cost resource extraction and recovery of lithium and bromine. LiMn2O4 (LMO) and BiOBr (BOB) electrode active materials are prepared by high temperature solid phase and hydrothermal methods, respectively, and then the LMO/BOB electrode system is constructed. The operating voltage of synchronous adsorption without membrane and synchronous desorption with membrane are regulated, and the mass ratio of active materials between the two electrodes is optimized. Under the optimized conditions, the adsorption equilibrium is reached in 3 h, the adsorption capacity of Li+ is 24.13 mg/g, and the adsorption capacity of Br- is 88.13 mg/g. The desorption reaches equilibrium within 3 h, and based on the unit mass LMO electrode, the two-electrode adsorption can obtain 2.70 mmol LiBr solution at one time. The research results provide a method and data reference for the synchronous extraction and recovery of lithium and bromine in the produced water of oil and gas fields.

      Preparation of phenylboronic acid-based adsorption resin and its application in the separation of bio-based 1,3-propanediol
      Lusheng HUANG, Zhijun XIAO, Yaqin SUN, Zhilong XIU
      2025, 76(10):  5225-5235.  doi:10.11949/0438-1157.20250533
      Abstract ( 72 )   HTML ( 2)   PDF (2520KB) ( 30 )  
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      The separation of bio-based 1,3-propanediol is the bottleneck in its industrialization. Conventional adsorption resins have low adsorption capacity, require large amounts of eluent, and consume high energy consumption for target product recovery. To overcome this problem, the advantage of the affinity between 1,3-propanediol and boric acid was utilized in this study by immobilizing phenylboronic acid onto porous chloromethyl polystyrene resin to prepare two functional affinity resins, i.e. PS-APBA and PS-CPBA. Physico-chemical characterization was first conducted to confirm the successful grafting of phenylboronic acid groups and the thermal stability of the resins. The effect of pH on adsorption capacities of two resins was then investigated to determine the maximum adsorption capacities of 226.4 mg/g and 192.6 mg/g at pH 13, respectively. Furthermore, the adsorption characteristics were explored by adsorption kinetics, isotherm, dynamic, and binary competitive adsorption experiments, respectively. The experimental results indicated that the adsorption process could be fitted by the pseudo-second-order kinetic model. The Langmuir model was used to fit adsorption isotherm and obtain the maximum adsorption capacities of 328.1 and 314.9 mg/g for the two resins, respectively. Dynamic adsorption experiments were fitted by Thomas model to calculate the theoretical maximum dynamic adsorption capacities of 202.4 mg/g and 196.3 mg/g, respectively. Binary competitive adsorption experiments demonstrated that the resins had good adsorption selectivity for 1,3-propanediol. Finally, two resins were applied for adsorption and separation of 1,3-propanediol in the concentrated fermentation broth, and exhibited higher adsorption capacities after five adsorption-desorption cycles with desorption rates of 1,3-propanediol exceeding 96%. The above research results provide a new technical proposal for the efficient separation of bio-based 1,3-propanediol.

      Intelligent process engineering
      Carbon flow model construction and evolutionary analysis in steel production parks
      Qian CHEN, Guanwen ZHOU, Xuejiao LIU, Lei² FANG, Heming² JU, Wenqi ZHONG
      2025, 76(10):  5236-5248.  doi:10.11949/0438-1157.20250520
      Abstract ( 68 )   HTML ( 1)   PDF (2840KB) ( 42 )  
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      To address issues of deep spatiotemporal coupling among multiple processes in steel production parks, extensive carbon emission accounting, and unclear emission reduction pathways, a carbon flow evolution model for the entire steel production process was constructed, and a carbon flow monitoring and tracking and carbon emission accounting method was proposed. Taking a steel park in Nanjing as the research object, an analysis was conducted on the carbon evolution pathways and CO2 emission characteristics throughout the steel production process. The findings reveal that at the system level, carbon primarily originates from purchased coke, coking coal, and pulverized coal injection, and accounting for over 80% of the total carbon input. In terms of carbon flow, over 87% of the carbon is converted into direct CO2 emissions, while only about 2% enters end products. Notably, pulverized coal injection has the highest CO2 conversion rate at approximately 84%, whereas limestone has the lowest at only 43%. At the process level, the ironmaking process generates the largest amount of direct carbon emissions, followed by the self-generated power sector, with the steel rolling process producing the least. Within the coking process, the proportion of carbon converted into products is the highest, while the proportion emitted as CO2 is the lowest. The converter gas recycling rate is the highest in the steelmaking process, and the proportion of carbon converted into CO2 emissions is the highest in the steel rolling process. Based on the system's carbon evolution pathways and the carbon conversion mechanisms of each process, a new method for accounting product carbon emissions was proposed. Additionally, the correlation mechanism between energy losses from by-product gases (such as gas venting and inefficient gas-powered generation) and carbon emissions was clarified, along with a series of recommended emission reduction pathways.

      Water quality prediction in wastewater treatment based on data decomposition and dung beetle optimized TCN-BiGRU/BiLSTM
      Xugang FENG, Lei TANG, Shuo AN, Ke YANG, Lu WANG, Dezhi TANG, Zhengbing WANG, Chuanwu LIU
      2025, 76(10):  5249-5261.  doi:10.11949/0438-1157.20250247
      Abstract ( 98 )   HTML ( 2)   PDF (3438KB) ( 41 )  
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      This study is aimed at addressing the challenges posed by the intricate internal mechanisms of wastewater treatment and the difficulty in achieving effective real-time control of effluent quality through online monitoring. A hybrid prediction model for effluent quality is proposed, combining data decomposition with an improved dung beetle optimizer (DBO)-optimized TCN-BiGRU/BiLSTM architecture. The correlation analysis method is used to select the variables with strong correlation with the outflow index from the inflow variables as the auxiliary input features of the prediction model. The effluent quality time series were decomposed and simplified into several subsequences using variational mode decomposition (VMD). The sample entropy of each subsequence was calculated, and the subsequences were classified into high and low complexity levels based on this measure. Accordingly, two hybrid prediction models, TCN-BiLSTM and TCN-BiGRU, were constructed. An enhanced DBO algorithm incorporating Tent chaotic mapping and Cauchy mutation strategies was introduced to optimize the combined model. Comparative experimental results demonstrate that in predicting effluent total nitrogen (TN) and chemical oxygen demand (COD), the proposed model outperformed the CNN-LSTM, VMD-TCN-BiGRU, VMD-TCN-BiLSTM, and VMD-TCN-BiGRU/BiLSTM models. It achieved reductions in average RMSE and MAE ranging from 35.22% to 52.41% and 39.38% to 55.53%, respectively, and increased the average R² by 2.91% to 7.55%. The prediction accuracy of the model is significantly improved, and it performs well for nonlinear complexity problems in measured data, and has good engineering application value.

      Surface and interface engineering
      Study on hydrogen-induced blister fracture of nitrile butadiene rubber seals servicing in high-pressure hydrogen environments
      Chilou ZHOU, Zhiyu LI, Yiran ZHENG
      2025, 76(10):  5262-5276.  doi:10.11949/0438-1157.20250455
      Abstract ( 96 )   HTML ( 2)   PDF (4908KB) ( 77 )  
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      Hydrogen-induced blister fracture is a damage phenomenon that occurs inside the rubber during the rapid depressurization of high-pressure hydrogen. A finite element model is established to investigate hydrogen-induced blister fracture in nitrile butadiene rubber (NBR), a commonly used sealing material. The internal damage evolution mechanism of NBR is discussed under complex operational conditions considering both single and cyclic hydrogen exposure. In addition, the effects of various factors on hydrogen-induced blister fracture in NBR, including fillers, hydrogen permeation characteristics, test conditions, and cavity parameters are studied. The results show that the most likely time for blister fracture in NBR is at the end of single hydrogen exposure. Cyclic hydrogen exposure can amplify cavitation damage and increase the risk of blister fracture. The addition of fillers can improve NBR's resistance to hydrogen-induced blister fracture. The increase in hydrogen solubility and the decrease in hydrogen diffusion coefficient can enhance the possibility of blister fracture. Reducing the hydrogen pressure and the depressurization rate can lower the risk of blister fracture. A larger cavity radius, a smaller distance of two cavities, and a larger number of cavities can bring a greater risk of blister fracture.

      Research on heat transfer enhancing mechanism and cooling performance of herringbone groove on rotor outer sidewall in high-speed contact mechanical seals
      Xuezhong MA, Qingxiang XIE
      2025, 76(10):  5277-5289.  doi:10.11949/0438-1157.20250449
      Abstract ( 65 )   HTML ( 3)   PDF (5463KB) ( 44 )  
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      To address the issue of overheating in the end faces of contact mechanical seals under high-speed conditions, a novel contact mechanical seal structure with herringbone grooves on the outer side of the rotating ring was proposed. A fluid-solid heat transfer numerical model was established based on computational fluid dynamics (CFD) to examine the distributions of the flow field, temperature field, pressure field, and velocity field within the seal ring and the seal cavity. The heat transfer characteristics of fluid flow in the herringbone groove region and the seal cavity were analyzed, revealing the convective heat transfer mechanism and cooling principles. The results demonstrate that the pressure differential flow induced by the herringbone groove structure significantly enhances the mixing effect between the fluid near the heat transfer surface and the fluid in the seal cavity. Additionally, it increases the turbulence intensity near the groove walls. This flow thins the hydrodynamic and thermal boundary layers near the outer wall, raises the local Nusselt number, and improves heat transfer efficiency. As rotational speed increases, the heat transfer performance of the herringbone-grooved mechanical seal also improves. The influence of herringbone groove angle, depth, number of grooves, and end-face distance on heat transfer was analyzed, with the number of grooves and end-face distance having the most significant impact. Compared with traditional mechanical seals, the end-to-end temperature rise of mechanical seals with herringbone grooves on the outer side was significantly reduced. At a speed of 10000 r/min, the temperature rise decreased by 38.8 K, a 22.1% reduction. This significant reduction in seal temperature rise provides a theoretical basis for the optimized design and engineering application of high-performance contact mechanical seals.

      Energy and environmental engineering
      Fabrication of PVDF/LFTCO (LaFe0.55Ti0.2Co0.25O3) catalytic membrane for photo-Fenton-like degradation of tetracycline hydrochloride
      Shuang HAN, Qiuyue WANG, Ze-Xian LOW, Zhaoxiang ZHONG, Weihong XING
      2025, 76(10):  5290-5299.  doi:10.11949/0438-1157.20250356
      Abstract ( 93 )   HTML ( 3)   PDF (3551KB) ( 106 )  
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      Antibiotics are widely used in the medical field to treat infectious diseases. However, their high polarity and low volatility physical and chemical properties lead to a large amount of drug residues in wastewater, which in turn triggers a cascade effect of environmental-ecological-health risks, making bacteria resistant and destroying aquatic ecosystems. Consequently, the efficient removal of antibiotic residues from wastewater has become a critical environmental priority. Photocatalytic and photo-Fenton technologies have emerged as promising approaches for degrading antibiotic contaminants. However, existing methodologies are constrained by suboptimal catalyst recovery and limited photoreactor energy utilization, which restrict scalability from laboratory research to industrial implementation. To address these limitations, a PVDF/LFTCO (LaFe0.55Ti0.2Co0.25O3) catalytic membrane was developed through an in-situ functional layer design. The membrane facilitates photocatalytic and Fenton-like activation for the degradation of tetracycline hydrochloride. Under the synergistically coupled mechanism of photocatalysis and Fenton-like oxidation, catalysts undergo photoexcitation to generate photogenerated electron-hole pairs, which facilitate the efficient activation of H2O2 through charge separation and transfer processes coupled with redox cycling, subsequently generating reactive oxygen species. Consequently, the PVDF/LFTCO catalytic membrane exhibits stable and efficient degradation of tetracycline hydrochloride with a removal efficiency of 87.78% in a continuous-flow system, maintaining this performance within 90 min. After photo-Fenton-like regeneration, the degradation rate of tetracycline hydrochloride by the PVDF/LFTCO catalytic membrane after five cycles of reuse remains at 73.50%, providing an innovative solution for the construction of efficient wastewater treatment membranes.

      Pore evolution and its influence on volatile mass transfer during long-flame coal pyrolysis
      Yi CUI, Yaowei HU, Yuncai SONG, Jie FENG, Wenying LI
      2025, 76(10):  5300-5310.  doi:10.11949/0438-1157.20250512
      Abstract ( 90 )   HTML ( 0)   PDF (1395KB) ( 43 )  
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      Pore structure is one of the important factors affecting pyrolytic devolatiles. This study systematically investigates the evolution and fractal characteristics of semicoke pores at different pyrolysis final temperatures (393—1073 K) using integrated N2 adsorption and fractal dimension analysis. A particle-scale model was developed based on pore evolution patterns, incorporating tar secondary cracking, volatile diffusion in fractal pores, and predicting transient temperature distribution, volatile yields, and pore structure changes. The results show that slit-shaped mesopores dominate during semi-coke pyrolysis, with pore evolution driven by drying degassing, organic decomposition with pore shrinkage, and increased heterogeneity from micropores. Pore structure mainly influences volatile yields by modifying tar diffusion pathways, while showing negligible effects on light gas production. This work provides fundamental insights into pore-volatile interactions that are crucial for pyrolysis reactor design and process optimization.

      The impact of chemical-added washing and thermal treatment on the leaching and volatility characteristics of municipal solid waste incineration air pollution control residues
      Shouxin YI, Siyuan YU, Pinjing HE, Fan LYU, Shizhen GU, Luquan ZOU, Hua ZHANG
      2025, 76(10):  5311-5321.  doi:10.11949/0438-1157.20250123
      Abstract ( 72 )   HTML ( 1)   PDF (2847KB) ( 121 )  
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      The rapid growth of municipal solid waste incineration in China has led to a sharp increase in the production of air pollution control (APC) residues. Potential environmental risks such as heavy metal leaching and dioxin release restrict the resource utilization of fly ash. This paper investigates the impact of adding NaH2PO4 during the water washing process on the pollution characteristics of the products from washing and thermal treatment (600℃ and 700℃) of APC residues. The results show that the addition of sodium dihydrogen phosphate reduces the leaching of Cl, Pb, Ba, and Se, but promotes the leaching of As and Cr during the APC residues washing process. When the addition of NaH2PO4 is no less than 5.0%, the leaching concentration of Pb in washed fly ash meets the limit values listed in Technical Specification for Pollution Control of Fly-ash from Municipal Solid Waste Incineration (HJ 1134—2020). Pb is the most abundant heavy metal in the wash liquor. Adding 5.0% sodium dihydrogen phosphate can reduce the Pb concentration in the wash liquor to below 10 mg/L. The washing-thermal treatment process promotes the volatilization of elements such as Pb, Cu, and Cd in APC residues, but the heavy metal leaching concentration of thermal-treated washed APC residues is low, meeting the corresponding standard limits. The temperature is identified as an important factor affecting the volatilization of heavy metals in washed APC residues, and less volatilization was observed under 600℃. After thermal treatment under 700℃, the content of Pb in washed fly ash is reduced from (1700±100) mg/kg to (320±80) mg/kg. The addition of NaH2PO4 inhibits the volatilization of chlorides and sulfates, but has no significant effect on the change of leaching characteristics of washed APC residues during thermal treatment. The research results provide scientific basis for the in-situ treatment of washed APC residues in the incinerator, which is beneficial for the source reduction, harmlessness, and utilization of APC residues.

      Temperature distribution characteristics and improvement of indirect internal reforming planar solid oxide fuel cells
      Shixue WANG, Zaihui YU, Yu ZHU, Jiting JIAN
      2025, 76(10):  5322-5335.  doi:10.11949/0438-1157.20250230
      Abstract ( 80 )   HTML ( 6)   PDF (3420KB) ( 119 )  
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      The indirect internal reforming solid oxide fuel cell (IIR-SOFC) is equipped with a reforming porous medium layer adjacent to the cell, utilizing the heat generated by the cell to reform the fuel gas and provide hydrogen for the cell. However, the reforming reaction affects the temperature distribution within the cell, making it uneven, which in turn affects the cell's power generation performance and lifespan. In this paper, the numerical simulation method was used to obtain the effects of fuel and air flow directions, operating temperature, and reforming gas flow rate on the temperature distribution and power generation characteristics of planar indirect internal reforming SOFC. A gradient distribution of catalyst loading in the reforming channel was used to improve the temperature distribution. The results show that the maximum temperature difference in the cell is smaller when the gas in the anode and cathode channels flows in the same direction than when it flows in the opposite direction. As the operating temperature increases, the maximum temperature difference inside the cell gradually increases. As the flow rate of the reforming mixed gas at the inlet increases, the temperature gradient and power density first increase and then decrease. After changing the distribution of catalyst loading in the reforming channel, the temperature distribution in the battery tends to be uniform, the temperature gradient is significantly reduced, and the maximum temperature difference is reduced by about 60%.

      Influence mechanism of free guest molecules in liquid phase on decomposition kinetics of CO₂-CH₄ hydrates
      Shangfei SONG, Yunchao LI, Wenyu WU, Yumo ZHU, Qingyun LIAO, Najia LIAO, Bohui SHI, Jing GONG
      2025, 76(10):  5336-5350.  doi:10.11949/0438-1157.20250409
      Abstract ( 75 )   HTML ( 5)   PDF (14918KB) ( 301 )  
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      During the development of combustible ice, timely decomposition and removal of hydrates in the drainage and production system is an important task to ensure flow safety during offshore combustible ice development. To address the unclear mechanisms of synergistic effects between free guest molecules and nanobubble formation in the liquid phase on CO2-CH4 hydrate decomposition kinetics, this study employed molecular dynamics simulations to construct a CO₂-CH₄ hydrate system with a 1∶1 guest molecule ratio and 100% cage occupancy. Under varying temperature conditions, controlled quantities of CO2 or CH4 molecules were introduced into the liquid phase to simulate and analyze the effects of mole fraction variations and nanobubble formation on hydrate decomposition rates. The results demonstrate that elevated concentrations of free guest molecules in the liquid phase accelerate CO2-CH4 hydrate decomposition. In particular, free guest molecules form larger-scale bubbles that dramatically enhance decomposition kinetics.

      Experiments on burning low calorific value H2/CO in the porous media: effect of porous morphology and structure
      Liang LI, Yang ZHANG, Hai ZHANG
      2025, 76(10):  5351-5361.  doi:10.11949/0438-1157.20250444
      Abstract ( 74 )   HTML ( 3)   PDF (2611KB) ( 39 )  
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      To investigate the impact of the porous media structural characteristics on combustion enhancement, a new structural parameter tortuosity was introduced on the basis of porosity and pore size to characterize the structural properties of porous media, porosity and pore size. Experimental studies were conducted to explore the combustion stability of low calorific value H2/CO mixture within porous media under varying structural parameter conditions. The results show that porous media can improve the upper limit of stable combustion, broaden the lean combustion limit and reduce pollutant emissions. In contrast to the non-monotonic influence exhibited by porosity and pore size on combustion stability, the effect of tortuosity on combustion stability in the experiment shows a monotonic change trend, and the high tortuosity structure has a stronger combustion enhancement effect. By optimizing the structural parameters, the flame stability in porous media can be significantly improved. Additionally, the three structural parameters exhibit different impacts depending on the combustion states. In scenarios involving high power density combustion, a structure with high porosity contributes to the reduction of CO emissions, whereas for ultra-lean combustion, a structure with high tortuosity and low porosity is recommended.

      Investigation on photothermal properties of water-based carbon black nanofluids
      Kai LI, Huan WANG, Liyuan YIN, Lulu NIU, Yang LIU, Weimin YANG, Ying AN
      2025, 76(10):  5362-5371.  doi:10.11949/0438-1157.20250434
      Abstract ( 66 )   HTML ( 2)   PDF (4298KB) ( 20 )  
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      Nanofluids have become a research focus in the field of solar thermal applications due to their excellent photothermal conversion performance. In this paper, a two-step method was used to prepare water-based carbon black nanofluids with mass fractions in the range of 0.001%—0.02%, and their stability was characterized. The photothermal conversion performance of water-based carbon black nanofluids with different mass fractions was tested under simulated sunlight and natural light irradiation. It was found that within a certain range, with the increase of carbon black mass fraction, the photothermal conversion efficiency of the nanofluid was significantly improved. The photothermal conversion efficiency of 0.009% nanofluid under natural light can reach 60.31%, reflecting excellent photothermal conversion performance. This study confirmed that water-based carbon black nanofluid was an excellent solar photothermal conversion medium, which can achieve efficient solar photothermal conversion.

      Study on crystal growth and distribution characteristics of supercooled salt solution during flow
      Fuchun YAN, Penghui GAO, Kezheng CHEN, Bo CHENG
      2025, 76(10):  5372-5389.  doi:10.11949/0438-1157.20241528
      Abstract ( 47 )   HTML ( 2)   PDF (16776KB) ( 23 )  
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      As a good cold storage medium, salt solution ice slurry is widely used in air conditioning, refrigeration, biomedicine and other fields. In this study, the flow field and phase field method (PFM) were coupled, and lattice Boltzmann method (LBM) method was used to analyze the dendrite growth and distribution characteristics of the supercooled salt solution under static and flowing conditions. Meanwhile, partial least squares (PLS) were used to analyze the weight of influencing factors on the supercooled crystallization of the solution. The results show that when the flow velocity increases from 0.1 m/s to 0.5 m/s, the dendritic growth rate upstream increases by 27%, while that of downstream increases by 12%. The influence of anisotropy intensity on dendrite shape is weakened by flow velocity. The dendrite growth rate decreased with the increase of concentration. Supercooling degree and heat flux are important parameters affecting ice crystal growth. With the increase of supercooling degree and heat flux, supercooling crystallization of salt solution is more likely to occur, and dendrite growth is more obvious. It provides scientific guidance and reference for mastering the crystallization solidification characteristics and freezing state regulation of salt solution.

      Exergy analysis of novel pump-thermal synergistic pressurization liquid hydrogen refueling station system
      Qingwei ZHAI, Jinhui LIN, Yanfeng LI, Dongxu HAN, Xiaohua WU, Peng WANG, Yujie CHEN, Bo YU
      2025, 76(10):  5390-5401.  doi:10.11949/0438-1157.20250367
      Abstract ( 135 )   HTML ( 17)   PDF (1869KB) ( 149 )  
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      Hydrogen fuel cell vehicles require a refueling pressure of 70 MPa, which necessitates that liquid hydrogen refueling stations incorporate both pressurization and vaporization processes. The demands of such refueling put significant pressure on liquid hydrogen pumps. This study proposes a pump-thermal synergistic pressurization system aimed at localizing core equipment. The system combines a 45 MPa liquid hydrogen pump with thermal compression to lower the pump's outlet pressure, thereby enhancing the system's feasibility and compatibility with domestic pumps. Based on the pump-heat synergistic pressurization liquid hydrogen refueling station system, a thermodynamic and exergy analysis model was constructed. Through the study of core components, refueling process and the whole system, the exergy loss and exergy efficiency of components such as liquid hydrogen pump, pressure vessel, heat exchanger and pressure control valve under different working conditions were analyzed. It has been observed that as the outlet temperature and pressure increase, the exergy efficiency of the liquid hydrogen pump decreases. Moreover, the 45 MPa liquid hydrogen pump exhibits a higher exergy efficiency compared to the 90 MPa pump. During the pump-thermal pressurization, the initial temperature and pressure significantly affect the exergy efficiency of the pressure vessel. By optimizing the component parameters, the exergy efficiency of all system components can be maintained above 0.74. This study highlights the importance of energy utilization in the novel liquid hydrogen refueling station system through exergy analysis, providing a foundation for further system optimization and performance enhancement.

      Experimental study on influence of inner tube movement on charging-discharging performance in horizontal shell-and-tube phase change thermal energy storage exchanger
      Shengjie WANG, Shaobin ZHOU, Ming GAO, Zhixing WU, Wenqiang GUO, Wei ZHANG, Jun JIANG, Jie RAN, Xiao WANG
      2025, 76(10):  5402-5413.  doi:10.11949/0438-1157.20250551
      Abstract ( 48 )   HTML ( 0)   PDF (3693KB) ( 26 )  
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      To systematically enhance the charging and discharging performance of a shell-and-tube phase change thermal energy storage exchangers, this study utilized a horizontal shell-and-tube experimental platform with a movable inner tube, combined with a high-precision image acquisition system and a quantitative solid-liquid interface characterization method. We investigated the effects of different inner-tube vertical translation speeds (0.01 mm·s-1, 0.05 mm·s-1, and 0.1 mm·s-1) and translation distances (5 mm, 10 mm, and 20 mm) on charging and discharging characteristics. The results demonstrate that inner-tube motion can effectively intensify the heat-transfer process of the phase-change material, with charging/discharging performance improving as the translation speed and distance increase. Compared to the static state, the optimized inner tube movement strategy reduces the heat storage and release times by 5221 s and 1978 s, respectively, and the average temperature change rate increases to 1.82 times and 1.07 times that of the static state, respectively. These findings provide guidance for the optimal design of movable-tube phase change thermal energy storage devices and lay the groundwork for active heat-transfer enhancement technologies.

      Experimental study on thermal storage performance of paraffin/TPMS porous AlSi10Mg alloy composite materials
      Fuhan WANG, Huiru WANG, Chengzhuo ZHAO, Zhenyu LIU, Weijun LIU, Hongyou BIAN
      2025, 76(10):  5414-5425.  doi:10.11949/0438-1157.20250206
      Abstract ( 89 )   HTML ( 6)   PDF (5013KB) ( 325 )  
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      The triply periodic minimal surface (TPMS) structure provides a new solution for the design of phase change thermal storage system due to its unique geometric morphology, adjustable pore structure and excellent thermal performance. In this paper, four typical TPMS structures, including Gyroid-Sheet, Gyroid-Network, Diamond-Sheet, and Diamond-Network, were fabricated using selective laser melting technology, and were composited with paraffin. Based on a visualized experiment under a side-heating boundary condition, the influence of porosity, unit cell structure and types on the effective thermal conductivity, specific surface area, and thermal storage performance of the paraffin/TPMS porous AlSi10Mg alloy composite phase change materials (PCMs) were investigated. The solid-liquid interface evolution and temperature distribution during the melting process were determined, and the thermal energy storage enhancement mechanism of TPMS structures was revealed. The results indicate that TPMS-structured composite PCMs exhibit significant advantages in enhancing thermal storage performance, characterized by high effective thermal conductivity and large specific surface area. The thermal storage rate was improved by more than 60% compared to pure paraffin. Among the four TPMS structures, the Diamond-Sheet structure demonstrated the fastest thermal energy storage rate and the best temperature uniformity, when the porosity ranged from 70% to 85%. The purpose of this study is to provide guidance for the structural design of porous metal composite phase change materials with TPMS structures and to offer experimental data support for their applications.

      Research on the total heat recovery characteristics of fresh air based on modified PVDF membranes
      Xianxing SONG, Xinyang ZHAO, Guangzhe LIU, Lingjian KONG
      2025, 76(10):  5426-5436.  doi:10.11949/0438-1157.20250260
      Abstract ( 85 )   HTML ( 3)   PDF (2655KB) ( 11 )  
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      Reducing energy consumption in building operations requires energy-efficient management of HVAC fresh air systems. Implementing low-carbon strategies in ventilation systems is critical for sustainable development. The membrane fresh air total heat recovery device has a wide range of application potential in the field of energy saving of fresh air system due to its compact structure and high heat and moisture exchange efficiency. Polyvinylidene fluoride(PVDF) membranes were modified with graphene oxide (GO) and polyvinylpyrrolidone (PVP) to enhance heat-moisture transfer performance. The water vapor transmission rate (WVTR) was rigorously measured, and the effects of membrane composition, surface hydrophilicity, and pore microstructure on moisture permeation mechanisms were systematically analyzed. Experimental evaluations were conducted on heat recovery cores fabricated from the modified PVDF membranes within a fresh air system. The impacts of temperature, relative humidity, and airflow rate on total heat recovery efficiency (THRE) were investigated. A predictive model for THRE was subsequently developed using dimensionless parameters. The results indicate that with 0.1 g GO and 7.0 g PVP additives, the modified PVDF membrane exhibited a contact angle of 39°, achieving a water vapor transmission rate of 3641 g/(m²·d). Compared to commercial membranes, the modified PVDF membranes exhibited 29.7% higher THRE and 33.7% greater total heat recovery capacity (THRC). The dimensionless predictive model demonstrated high accuracy, with deviations from experimental data consistently below ±5%.

      Optimization of thermal insulation performance of cryogenic vessel based on actively cooled thermal shield insulation
      Xin WANG, Kuan SU, Ming ZHU, Wenchao HAN, Yaohua CHEN, Dongliang CUI, Liang CHENG, Shuping CHEN
      2025, 76(10):  5437-5452.  doi:10.11949/0438-1157.20250442
      Abstract ( 108 )   HTML ( 29)   PDF (6696KB) ( 47 )  
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      Ultra-low temperature liquid storage technology faces technical bottlenecks of high heat leakage of passive insulation scheme and high energy consumption of active insulation scheme. This paper proposes a thermal transfer model that couples actively cooled thermal shield (ACTS) insulation with multi-layer insulation (MLI) to minimize both heat leakage and cooling power consumption in cryogenic vessels. An experimental setup for evaluating the ACTS insulation performance was established based on a liquid helium vessel, and the transient temperature variation and heat transfer behavior of MLI and ACTS were analyzed to validate the accuracy of the theoretical model. Through parameter optimization studies, the effects of ACTS temperature, position, and quantity on the MLI temperature gradient field, heat flux distribution, and cooling power consumption were revealed. The results show that ACTS controls the temperature gradient, extending the cryogenic region of MLI and reducing the temperature difference between the cryogenic vessel and ACTS. The optimal temperature and position for a single ACTS insulation are 73.6 K and 0.425, respectively, with a high-temperature threshold of 150 K. For a dual ACTS insulation system, the optimal positions are 0.2375 and 0.5875, with temperatures of 36.4 K and 128.7 K, leading to a 24.6% reduction in the comprehensive evaluation factor compared to the single ACTS insulation. The three ACTS insulation systems reduce the heat flux density of the cryogenic vessel to 0.0202 W/m², which is 44.6% and 28.5% lower than the single and dual ACTS insulation systems, respectively, verifying the significant advantages of multiple ACTS in improving the insulation performance of cryogenic vessels. This study provides theoretical and data support for optimizing the active thermal insulation performance of cryogenic vessels.

      Tribocatalytic degradation performance of organic pollutants by γ-Al2O3 nanoparticles
      Xiaoqian SHI, Ruihua MU, Zheng WU
      2025, 76(10):  5453-5463.  doi:10.11949/0438-1157.20250490
      Abstract ( 81 )   HTML ( 3)   PDF (2523KB) ( 149 )  
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      In this work, a hydrothermal approach is employed to synthesize γ-Al₂O₃ nanoparticles with an average size of 40 nm which are used as tribocatalyst for Rhodamine B (RhB) dye degradation under the driving of polytetrafluoroethylene (PTFE) stirring disk. The tribocatalytic RhB dye degradation ratio of the synthesized γ-Al₂O₃ nanoparticles is comprehensively characterized and analyzed under the controlled stirring speeds, different dye solution's concentrations and pH conditions. The evaluation on the recyclability of γ-Al₂O₃ nanoparticles has also been done through monitoring the change of RhB dye degradation performance after reusing the catalyst for multiple cycles. The maximum dye degradation ratio of 95% for a 10 mg/L RhB solution is achieved for 3 h tribocatalysis reaction time under the optimization conditions of 600 r/min mechanical stirring speed and the pH of 7. The RhB dye degradation ratio can still keep >90% after recycling γ-Al2O3 nanoparticles for five cycles. γ-AlO  nanoparticles exhibited efficient dye degradation performance and good recycling stability, indicating that they have important application prospects in the tribocatalytic degradation of dye wastewater driven by friction mechanical energy in the collection environment.

      Material science and engineering, nanotechnology
      Study of radical intermediate cleavage on RAFT polymerization of methyl acrylate and methyl methacrylate
      Yuhui WU, Jialong ZHANG, Yuanhe HOU, Zhen LIU
      2025, 76(10):  5464-5474.  doi:10.11949/0438-1157.20250215
      Abstract ( 115 )   HTML ( 4)   PDF (2529KB) ( 133 )  
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      Although methyl acrylate (MA) and methyl methacrylate (MMA) share similar monomer structures, they exhibit significant behavioral differences in reversible addition-fragmentation chain transfer (RAFT) polymerization. This study focuses on investigating the intrinsic mechanisms underlying the differences in molecular weight control and dispersity between MA and MMA by comparing four distinct chain transfer agents (CTAs). Combining polymerization kinetics experiments with density functional theory (DFT) calculations, the fragmentation tendency (φ) of intermediate radicals and the interaction strength between CTAs and propagating radicals (control index, C) were analyzed. The results show that the dissociation tendency of the intermediate free radical and its interaction strength with CTA are key factors affecting the polymerization rate and molecular weight distribution. When φ approaches 1 (e.g., in MA/CTA 2-4 systems), the molecular weight aligns well with theoretical predictions. In contrast, for MMA systems, the stabilization of Pn· radicals by the methyl group hinders R· dissociation (φ approaches 0), leading to significant deviations from theoretical molecular weights in the early stages, which are gradually reduced through short-chain regeneration. This study provides experimental and theoretical insights into the anomalous molecular weight prediction behavior in RAFT polymerization, offering valuable guidance for the precise control of RAFT systems.

      Industrialization-scale synthesis of Narcissus-based carbon quantum dots with biocompatibility and antioxidant properties
      Yibo SONG, Shunkuan YANG, Lifen LUO, Fawu PAN, Yuanyuan GAO, Yixin LI, Guowu ZHAN
      2025, 76(10):  5475-5485.  doi:10.11949/0438-1157.20250131
      Abstract ( 79 )   HTML ( 3)   PDF (4566KB) ( 40 )  
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      Biomass-derived carbon quantum dots (CDs) have excellent biocompatibility and renewable properties. The current synthesis methods have the disadvantages of cumbersome steps and low economic efficiency, which is not conducive to the large-scale production of CDs. Herein, using Narcissus bulbs as biomass precursor materials, Narcissus-based carbon dots (Nar-CDs) were synthesized quickly and easily through a high-temperature carbonization and ultrasonic dispersion-separation process. The yield can reach up to 16.4%. The successful synthesis of Nar-CDs was confirmed through various characterization techniques, including UV-visible spectroscopy, fluorescence spectroscopy, TEM, XRD and FTIR. Nar-CDs exhibited bright blue fluorescence when excited at a wavelength of 365 nm. Analysis revealed that the surface of Nar-CDs contained abundant oxygen-functional groups, providing excellent water solubility. The antioxidant properties of Nar-CDs were assessed using KMnO4 and DPPH methods, showing strong reducing and free radical scavenging abilities. Nar-CDs also exhibited good biocompatibility, almost no toxicity to HUVEC cells, and no obvious hemolysis effect. The above results demonstrate their potential application value.

      Preparation and heat resistance of cyanide-derived benzoxazine resins
      Zhenghao FEI, Xiuzhi YANG, Zongtang LIU, Xinlong SHA
      2025, 76(10):  5486-5494.  doi:10.11949/0438-1157.20250254
      Abstract ( 61 )   HTML ( 12)   PDF (1455KB) ( 151 )  
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      It is of great significance to prepare low-temperature curable high-performance benzoxazine resins from biomass raw materials, which can meet the requirements of sustainable development in the industrial field. In this paper, 4-hydroxybenzonitrile and vanillonitrile were synthesized from vanillin and p-hydroxybenzaldehyde. Two new biobased benzoxazine monomers, HN-fa and VN-fa, were synthesized by solvent-free method, and then cured to prepare poly(HN-fa) and poly(VN-fa). The effect of nitrile group on reducing ring-opening polymerization of benzoxazines were studied by DSC. Due to the existence of nitrile functionality, the peak curing temperatures of HN-fa and VN-fa were as low as 200 and 206℃, respectively. In addition, the heat resistance of poly(HN-fa) and poly(VN-fa) was investigated by TGA and MCC. Poly(HN-fa) and poly(VN-fa) exhibited high glass transition temperatures (Tg) of 247 and 189℃, respectively. Moreover, these two thermosets also showed excellent flame retardant properties. These attractive results demonstrate that the newly designed nitrile-containing biobased benzoxazine monomers can be used for preparing high heat resistance and low temperature processed materials.

      Process safety
      Experimental study on suppression of pyrolysis gas explosion of lithium battery by ultrafine water mist with the binary system of CAB35@OPC
      Hailin JIA, Zheng FU, Xiaoping WEN, Shili PAN, Ligang ZHENG
      2025, 76(10):  5495-5509.  doi:10.11949/0438-1157.20250160
      Abstract ( 60 )   HTML ( 3)   PDF (5646KB) ( 123 )  
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      In order to improve the suppression effect of ultrafine water mist on the explosion of lithium battery pyrolysis gas (LBPG) and reduce the potential corrosion and environmental risks of conventional ultrafine water mist suppressants, the bio-based surfactant CAB35 and antioxidant OPC were selected as additives for ultra-fine water mist. The experiments were conducted on the suppression of LBPG explosion by the no ultra-fine water mist, the pure ultra-fine water mist, the monetary system ultra-fine water mist with CAB35 or OPC, and the binary system ultra-fine water mist with CAB35@OPC based on the LBPG explosion propagation and suppression experimental system. By analyzing the suppression characteristics of ultrafine water mist of different fog fluxes, different concentrations of mono-system and binary systems on LBPG explosion overpressure and its peak value, explosion flame shape, explosion flame speed and other parameters, it was found that the explosion flame under different working conditions showed Searby characteristic flame. The monetary system ultra-fine water mist with CAB35 or OPC had certain suppression effects on LBPG explosion and were superior to the pure ultra-fine water mist. Within the experimental range, the enhancement trend of the suppression effect of the monetary system ultra-fine water mist gradually slowed down with the increase of mist flux. The optimal suppression concentrations of CAB35 and OPC were 0.5%(mass) and 1.0%(mass), respectively. But in contrast, the binary system ultra-fine water mist with 0.5%CAB35@1.0%OPC had a better suppression effect than the monetary system. With the increase of the fog flux, the suppression effect becomes significantly stronger, the flame deformation is more obvious, and the buoyant flame appears earlier. When the fog flux is 12.6 ml, the explosion overpressure peak value under the action of ultrafine water mist is 14.3 kPa, which decreases by 60.3% compared to the case without thewater fog and the arrival time of the overpressure peak value is delayed by 11.8 ms, and the average flame speed and peak speed are 10.2 m/s and 20.7 m/s respectively, which decreases by 71.8% and 68.4% compared to the pure water fog. Based on the theory of fire and explosion prevention, the synergistic suppression mechanisms of the binary system ultra-fine water mist with CAB35@OPC are clarified. The research results can provide technical support for the development of green and efficient LBPG explosion suppression strategies.

      Leak localization method for gas pipeline based on TPE-XGBoost modeling
      Wenlong JIA, Junzhe CHEN, Changjun LI, Yong LIU, Wen XIE
      2025, 76(10):  5510-5521.  doi:10.11949/0438-1157.20250296
      Abstract ( 90 )   HTML ( 5)   PDF (2485KB) ( 121 )  
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      Accurate localization of natural gas pipeline leakage points is of great significance for emergency response to accidents. In view of the defects of existing leakage location methods that rely on instantaneous signals, they are easily disturbed by pipeline operation noise, and have insufficient positioning accuracy, a pipeline leakage location method based on TPE (tree-structured Parzen estimator)-XGBoost (eXtreme gradient boosting) model is proposed. This method utilizes pressure drop rate data collected at 5-second intervals after leakage to train and predict the model. The hyperparameter optimization performance of TPE is compared with PSO (particle swarm optimization), BOA (Bayesian optimization algorithm), and Optuna methods, addressing the challenge of hyperparameter search in the model. Additionally, the prediction accuracies of the TPE-XGBoost model are compared with those of SVM (support vector machine), CNN (convolutional neural network), and CNN-LSTM-Attention models. The effects of dataset time series length and superimposed running noise on localization accuracy are also analyzed. The results demonstrate that the TPE optimization algorithm enhances the accuracy of the XGBoost model, outperforming PSO, BOA, and Optuna in hyperparameter optimization. Compared to other localization models, the TPE-XGBoost model achieves the highest prediction accuracy, with an R2 value of 0.9835 and a localization error of only 3.77% on the test set. In contrast, the R2 values for SVM, CNN, and CNN-LSTM-Attention models are 0.3684, 0.9285, and 0.9821, respectively. Analysis of the impact of time series length reveals that, within the data length range of 30 to 150 seconds, model decision coefficients increase with longer time series, and significant differences in model hyperparameters across time lengths are observed. When the experimental group with pipeline running noise is introduced, all models' accuracy decreases, while the model configuration adapts by adjusting hyperparameters to extract valid information through increased segmentation. In this noise-added experimental group, the R2 of the XGBoost model is 0.9580 and the localization error is 7.58%.

      Focal issues and hot topics
      Chemical reaction issues in the technological upgrading of direct coal liquefaction
      Yuanzhe WANG, Zhenyu LIU, Yuxin YAN, Siyu WANG, Lei SHI, Qingya LIU
      2025, 76(10):  5522-5532.  doi:10.11949/0438-1157.20250685
      Abstract ( 157 )   HTML ( 5)   PDF (2500KB) ( 113 )  
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      The Shenhua's direct coal liquefaction (DCL) technology has advanced from the first generation (1G) to the second generation (2G). This progress has overcome many engineering challenges encountered in the 1G technology, but scarcely addressed the environmental changes of coal from 1G to 2G that influence the kinetics of coal conversion, particularly with regard to the oil yield. This study examines the temperature distribution of coal in the liquefaction reactors, the changes in concentrations of coal and hydrogen donor solvent due to the alteration in the solvent recycle strategy, from internal recycle in the 1G to external recycle in the 2G, and as a result, the changes in radical reactions and oil yield. It shows that the reaction time as well as the concentrations of coal and hydrogen donor solvent in the 2G technology is lower than those in the 1G technology. These changes may lead to lower coal conversion and oil yield in 2G technology compared to the 1G technology.Reduce the amount or temperature of the external circulating solvent to improve oil yield, reduce condensation reactions, and enhance plant stability.

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  • Application research of high-temperature heat pump system with low GWP refrigerants
    Yongning HE, Wenliang CAO, Su'ao WANG, Xihang ZHAO, Linfen XING, Xuehong WU
    CIESC Journal. 2025 Vol. 76 (6): 3009-3017 doi: 10.11949/0438-1157.20241205
    Abstract (1416)   HTML (20)    PDF (2349KB) (116)
    Promoting industrial application of MOF: scale-up preparation and shaping
    Haotian AN, Zhangye HAN, Muyao LU, Awu ZHOU, Jianrong LI
    CIESC Journal. 2025 Vol. 76 (5): 2011-2025 doi: 10.11949/0438-1157.20240819
    Abstract (1134)   HTML (65)    PDF (5668KB) (1081)
    Preparation of ultra-thin oriented ZIF-8 membrane for efficient ethylene/ethane separation
    Jingxian HUA, Yurong LUO, Yawei GU, Tingting WU, Yichang PAN, Weihong XING
    CIESC Journal. 2025 Vol. 76 (5): 2209-2218 doi: 10.11949/0438-1157.20241190
    Abstract (1133)   HTML (20)    PDF (5185KB) (244)
    Corrosion behavior and coating performance of carbon steel in HCl/NaOH thermal medium in wide temperature zone
    Jia KANG, Huan LIU, Haiyan LI, Maoliang LUO, Hong YAO
    CIESC Journal. 2025 Vol. 76 (6): 2872-2885 doi: 10.11949/0438-1157.20241260
    Abstract (1027)   HTML (9)    PDF (5511KB) (73)
    Research progress on catalytic methane reforming process
    Meilin SHI, Lianda ZHAO, Xingjian DENG, Jingsong WANG, Haibin ZUO, Qingguo XUE
    CIESC Journal. 2024 Vol. 75 (S1): 25-39 doi: 10.11949/0438-1157.20240625
    Abstract (1016)   HTML (60)    PDF (2580KB) (389)
    Research progress on direct remediation and regeneration of cathode materials from spent lithium iron phosphate batteries
    Yi ZHONG, Shiyu ZHOU, Lianchao JIU, Yuxiao LI, Haojiang WU, Zhiyong ZHOU
    CIESC Journal. 2024 Vol. 75 (S1): 1-13 doi: 10.11949/0438-1157.20240435
    Abstract (965)   HTML (75)    PDF (1447KB) (602)
    Research on performance of PEM electrolyzer driven by multi-objective optimization
    Xiaotong XIANG, Xudong DUAN, Simin WANG
    CIESC Journal. 2025 Vol. 76 (6): 2626-2637 doi: 10.11949/0438-1157.20241128
    Abstract (915)   HTML (24)    PDF (2996KB) (161)
    Current status of energy consumption of adsorption CO2 direct air capture
    Junde ZHAO, Aiguo ZHOU, Yanlin CHEN, Jiale ZHENG, Tianshu GE
    CIESC Journal. 2025 Vol. 76 (4): 1375-1390 doi: 10.11949/0438-1157.20240963
    Abstract (893)   HTML (47)    PDF (5287KB) (824)
    Machine learning-assisted high-throughput computational screening of MOFs and advances in gas separation research
    Jialang HU, Mingyuan JIANG, Lyuming JIN, Yonggang ZHANG, Peng HU, Hongbing JI
    CIESC Journal. 2025 Vol. 76 (5): 1973-1996 doi: 10.11949/0438-1157.20241229
    Abstract (861)   HTML (34)    PDF (8497KB) (490)
    Advance on the preparation of itaconic acid by biological method
    Jing ZHANG, Yue YUAN, Yanmei LIU, Zhiwen WANG, Tao CHEN
    CIESC Journal. 2025 Vol. 76 (3): 909-921 doi: 10.11949/0438-1157.20240830
    Abstract (860)   HTML (175)    PDF (994KB) (803)
    Advances in thermal management of lithium-ion batteries
    Bangjin LIU, Linwei WANG, Yueyue WU, Yongchao LIU, Guobin ZHONG, Hongfa XIANG
    CIESC Journal. 2024 Vol. 75 (12): 4413-4431 doi: 10.11949/0438-1157.20240376
    Abstract (847)   HTML (66)    PDF (7207KB) (622)
    Research progress of silicon based anode materials
    Guoqing SUN, Haibo LI, Zhiyang DING, Wenhui GUO, Hao XU, Yanxia ZHAO
    CIESC Journal. 2025 Vol. 76 (7): 3197-3211 doi: 10.11949/0438-1157.20241425
    Abstract (846)   HTML (46)    PDF (7315KB) (394)
    Review of parameter identification for physics-based lithium-ion battery models
    Lanhao LOU, Lipeng YANG, Xiaoguang YANG
    CIESC Journal. 2025 Vol. 76 (9): 4369-4382 doi: 10.11949/0438-1157.20250063
    Abstract (770)   HTML (30)    PDF (2275KB) (441)
    Research progress on aromatic hydrocarbons separation from petroleum hydrocarbons
    Liao HE, Jun LI, Mengshu GAO, Dongyang LIU, Yuhao ZHANG, Liang ZHAO, Jinsen GAO, Chunming XU
    CIESC Journal. 2025 Vol. 76 (5): 1909-1926 doi: 10.11949/0438-1157.20241467
    Abstract (761)   HTML (65)    PDF (2901KB) (331)
    Research progress in carbon dioxide capture using liquid-liquid phase change absorbents
    Lyusheng ZHANG, Zhihong WANG, Qing LIU, Xuewen LI, Renmin TAN
    CIESC Journal. 2025 Vol. 76 (3): 933-950 doi: 10.11949/0438-1157.20240797
    Abstract (728)   HTML (98)    PDF (2632KB) (692)
    Analysis of hydrogen-to-oxygen impurities in a 1000 m3/h alkaline water electrolysis system
    Pengfei ZHAO, Ruomei QI, Xinfeng GUO, Hu FANG, Lufei XU, Xiao LI, Jin LIN
    CIESC Journal. 2025 Vol. 76 (4): 1765-1778 doi: 10.11949/0438-1157.20241157
    Abstract (724)   HTML (37)    PDF (3256KB) (324)
    Research progress on heat transfer enhancement mechanism of spray cooling technology
    Rui SUN, Junfeng WANG, Haojie XU, Bufa LI, Yaxian XU
    CIESC Journal. 2025 Vol. 76 (4): 1404-1421 doi: 10.11949/0438-1157.20241060
    Abstract (723)   HTML (20)    PDF (2664KB) (321)
    Synthesis and application of nickel-based phosphide in water electrolysis for hydrogen evolution
    Yuming LI, Yanwen XU, Hongyu LIU, Lina MA, Yajun WANG
    CIESC Journal. 2024 Vol. 75 (12): 4385-4402 doi: 10.11949/0438-1157.20240624
    Abstract (679)   HTML (74)    PDF (2599KB) (442)
    Research progress on modification technology of methylaluminoxane
    Yanjiao XU, Linjin LOU, Zhuoqin FAN, Haomiao ZHANG, Jingdai WANG, Yongrong YANG
    CIESC Journal. 2025 Vol. 76 (2): 454-465 doi: 10.11949/0438-1157.20240576
    Abstract (661)   HTML (52)    PDF (1082KB) (570)
    Research on heat storage performance of chloride composite molten salt based on phase diagram analysis
    Junbing XIAO, Bo ZOU, Jiandi REN, Changhui LIU, Chuankun JIA
    CIESC Journal. 2025 Vol. 76 (3): 963-974 doi: 10.11949/0438-1157.20240631
    Abstract (649)   HTML (46)    PDF (5467KB) (716)
  • Effect of C/N ratio on nitrite accumulation in dentrifying process with methanol as carbon source
    CAO Xiangsheng, FU Kunming, QIAN Dong, ZHU Zhaoliang, MENG Xuezheng
    CIESC Journal. 2010 Vol. 61 (11): 2939-2943
    Abstract2481)      PDF (1158KB)(8668)   
    Process and mechanism of surface modification of silica with silane coupling agent APTS
    QIAO Bing, GAO Han, WANG Tingjie, JIN Yong
    CIESC Journal. 2014 Vol. 65 (7): 2629-2637 doi: 10.3969/j.issn.0438-1157.2014.07.022
    Abstract3921)      PDF (621KB)(7227)   
    Surrogate modeling for physical fields of heat transfer processes based on physics-informed neural network
    LU Zhibin, QU Jinghui, LIU Hua, HE Chang, ZHANG Bingjian, CHEN Qinglin
    CIESC Journal. 2021 Vol. 72 (3): 1496-1503 doi: 10.11949/0438-1157.20201879
    Abstract3056)   HTML108)    PDF (3371KB)(6382)   
    MEASUREMENT AND NUMERICAL SIMULATION OF TEMPERATURE DISTRIBUTIONS IN AGITATED TANK EQUIPPED WITH PBT IMPELLER
    WANG Zhifeng;HUANG Xiongbin;SHI Litian;MA Qingshan
    null. 2002 Vol. 53 (11): 1175-1181
    Abstract913)      PDF (285KB)(6335)   
    A review on treatment methods of dye wastewater
    REN Nanqi, ZHOU Xianjiao, GUO Wanqian, YANG Shanshan
    CIESC Journal. 2013 Vol. 64 (1): 84-94 doi: 10.3969/j.issn.0438-1157.2013.01.011
    Abstract6207)      PDF (543KB)(6031)   
    Performance of CO2 absorption in mixed aqueous solution of MDEA and amino acid ionic liquids
    WANG Yuantao, FANG Chenggang, ZHANG Feng, WU Youting, GENG Jiao, ZHANG Zhibing
    CIESC Journal. 2009 Vol. 60 (11): 2781-2786
    Abstract1707)      PDF (4270KB)(4420)   
    Curing mechanism of isocyanate/epoxy resin
    ZUO Junru1,CHENG Jue1,LIN Xin2,ZHANG Junying1,2
    CIESC Journal. 2012 Vol. 63 (8): 2629-2634 doi: 10.3969/j.issn.0438-1157.2012.08.041
    Abstract8466)      PDF (517KB)(4410)   
    Research progress of Ni-based catalysts
    LIN Zhifeng, HU Riming, ZHOU Xiaolong
    CIESC Journal. 2017 Vol. 68 (S1): 26-36 doi: 10.11949/j.issn.0438-1157.20170540
    Abstract3127)      PDF (975KB)(4372)   
    Progress on pharmaceutical engineering of peptide-based drugs
    ZHENG Long, TIAN Jiaxin, ZHANG Zepeng, GUO Jian, ZHU Hui, XIE Huixiang, HE Runze, HONG Wenjing
    CIESC Journal. 2021 Vol. 72 (7): 3538-3550 doi: 10.11949/0438-1157.20210270
    Abstract2199)   HTML70)    PDF (1363KB)(4262)   
    Forward osmosis membrane process and its mass transport mechanisms
    WANG Yaqin, XU Tongwen, WANG Huanting
    CIESC Journal. 2013 Vol. 64 (1): 252-260 doi: 10.3969/j.issn.0438-1157.2013.01.027
    Abstract3628)      PDF (1622KB)(4040)   
    Advances in cellulose chemistry
    YE Daiyong;HUANG Hong;FU Heqing;CHEN Huanqin
    null. 2006 Vol. 57 (8): 1782-1791
    Abstract2004)      PDF (604KB)(4028)   
    Thermodynamic modeling and process simulation for CO2 absorption into aqueous monoethanolamine solution
    LI Han, CHEN Jian
    CIESC Journal. 2014 Vol. 65 (1): 47-54 doi: 10.3969/j.issn.0438-1157.2014.01.006
    Abstract2188)      PDF (958KB)(4011)   
    The Development of Thermal Contact Resistance
    ZHANG Ping, XUAN Yimin, LI Qiang
    CIESC Journal. 2012 Vol. 63 (2): 335-349 doi: 10.3969/j.issn.0438-1157.2012.02.001
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  • Special Column: Modeling and Simulation in Process Engineering
    CIESC Journal, Sept. 2025, Volume 76, Number 9.
    Special Issue for Advanced Separation Science and Technology
    CIESC Journal, May 2025, Volume 76, Number 5.
    Special Issue for State Key Laboratory
    CIESC Journal, Feb. 2025, Volume 76, Number 2.
    Special Issue for the 90th Birthday of Professor Quan Yuan
    CIESC Journal, Nov. 2024, Volume 75, Number 11.
    Special Issue for Multiphase Flow and Heat Transfer in Energy Utilization Processes
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    Emerging Chemical Engineering Science: A Special Issue for Distinguished Young Scholar
    CIESC Journal, Apr. 2024, Volume 75, Number 4.
    Special Issue for State Key Laboratory
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    CIESC Journal, Sept. 2023, Volume 74, Number 9.
    Special Issue for State Key Laboratory
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    Special Issue for Celebrating the 70th Anniversary of Shenyang University of Chemical Technology
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    Special Issue for State Key Laboratory
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    Special Issue for State Key Laboratory
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    Special Issue for Engineering Thermochemistry
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    Special Issue for Smart Process Engineering
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    Special Issue for Process System Engineering
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    Special Issue for State Key Laboratory
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    Special Issue for State Key Laboratory of Chemical Engineering
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    Special Issue for State Key Laboratory of Chemical Engineering
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    Special Issue for Frontiers of Chemical Engineering
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    Special Issue for Celebrating the 120 Anniversary of Tianjin University
    CIESC Journal, Sept. 2015, Volume 66, Number 9.
    Special Issue Dedicated to the 1st Death Anniversary of Professor Gantang Chen
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    Special Issue for Process System Engineering
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    Special Issue for Yong Jin Festschrift
    CIESC Journal, Jul. 2014, Volume 65, Number 7.
  • Index of 2023
    Index of 2022
    Index of 2021
    Index of 2020
    Index of 2019
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Information
CN 11-1946/TQ
ISSN 0438-1157
Superintended:
China Association for Science and Technology
Sponsored:
Chemical Industry and Engineering
Society of China,
Chemical Industry Press Co., Ltd.
Published:
Chemical Industry Press Co., Ltd.
Editor in Chief:
LI Jinghai
Domestic distributed:
Local post office
Distribution code:2-370
Abroad distributed:
China International Book Trading
Corporation
Distribution code:M6081
Editorial office:
No.13 Qingnianhu South Street,
Dongcheng District,
Beijing 100011,China
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