CIESC Journal

• 化工学报 • 上一篇    下一篇

铸钢高压容器的研究与试制

段纯洁,高家驹,桂伟祥,汤庆鸿   

  1. 上海化工研究院 ,上海化工研究院 ,上海化工研究院 ,上海化工研究院
  • 出版日期:1958-12-25 发布日期:1958-12-25

CAST-STEEL HIGH-PRESSURE VESSELS. THEIR THEORY AND PRACTICE

DUAN CHUN-GIE, KAO CHIA-CHU, KWEI WEI-SIANG, TANG CHING-HONO (Department of Process Equipment, Shanghai Research Institute of Chemical Industry)   

  • Online:1958-12-25 Published:1958-12-25

摘要: 为了满足国内高压容器的发展的需要,并对制造高压容器的新技术作进一步的探讨,我们进行了以铸钢代替锻钢的研究试验,以解除对高压容器材料的限制。同时也研究运用金属的塑性理论以自动增强高压容器。这种利用材料的塑性性质来进行结构的研究,肯定是一种先进的分析方法,它不但充分发挥了材料的潜力(塑性材料的屈伏点被提高了),而且是正确地估计了结构的真正工作能力。 通常由於铸钢所具有的一定的缺陷,以及作为高压容器时,估计到铸钢在爆破中所可能形成的碎片将有较大的杀伤破坏,因此国外许多文献上都载着铸钢作为容器时的压力限制,甚至有的在根本上就否定了铸钢作为高压容器材料的可能。 我们的试验否定了文献上的规定,现在铸钢的高压容器已受到普遍的欢迎有许多地方则早已把这种价廉、质优、安全、能够很快成批生产的设备投入了生产。

Abstract: For the sake of fulfilling the increasing demands on high-pressure vessels, and discussing further on the techniques in their manufacture, we started the research works since the end of 1956. The first mission of our works was to use cast-steel instead of forged steel as the construction material for high-pressure vessels. To do this, we had to prove such possibility both theoretically and experimentally. The second mission was to apply the theory of plasticity of metals to autofrettage the vessels. Obviously, this process of autofrettage is a well-known means to increase the yield strength of any construction material of plastic metals. However, the application of this principle to a high-pressure vessel is a new subject. Although we knew that the technique of autofrettage has only been discussed theoretically, we did begin our experiments both in laboratorial and commercial scale in 1957. The experimental results were consistent with our mathematical deduction. The stresses along the wall thickness of the vessels were more uniformly distributed after the autofrettage treatment, and the material itself was strengthened. Obviously, there are certain deffects in the cast-steel; the small pieces into which it will break under high-pressures may have considerable killing and destroying damage. Hence in the international literatures, high-pressure vessels made of cast-steel are available only for low pressure purposes, and in some cases are even forbidden to use for pressure vessels. But disregarding the conventional rules given by the literatures, our research workers have succeeded in the manufacture of cast-steel pressure vessels. At present, the approved cast-steel high-pressure vessels are welcome everywhere in China, and in many places, these cheap, good, safe and quick-produced vessels are already put into mass production for industrial purposes.