CIESC Journal

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鼓泡淤浆床甲醇合成(Ⅰ)数学模型及试验验证

王存文; 朱炳辰; 丁百全; 房鼎业   

  1. 华东理工大学化工系
  • 出版日期:2001-11-25 发布日期:2001-11-25

METHANOL SYNTHESIS IN BUBBLE COLUMN SLURRY REACTOR (Ⅰ) MATHEMATICAL MODEL AND VERIFICATION

WANG Cunwen;ZHU Bingchen;DING Baiquan;FANG Dingye   

  • Online:2001-11-25 Published:2001-11-25

摘要: 建立了一套Φ0 .2m鼓泡淤浆反应器热模试验装置 ,并完成了连续运行 10 0 0h的装置可操作性与稳定性考核试验 .试验中 ,合成反应温度 498~ 5 2 5K ,压力 2 .5~ 3 .1MPa ,质量空速 45 0 0~ 75 0 0L·kg-1·h-1,原料气中CO摩尔分率 0 .31.结合热模试验及合成系统的特点 ,得到了计入液相轴向返混、催化剂颗粒轴向分布及气 -固相本征动力学的数学模型 .由该模型得到的甲醇产率及出口甲醇摩尔分率的计算值与热模试验值吻合良好 .将合成压力外推至 5 .0MPa ,通过验证后的模型所得到的模拟数据与美国中试结果相当 ,表明热模试验中所采用的国产C30 2催化剂与医用液体石蜡惰性溶剂互适性良好

Abstract: A set-up of bubble column slurry reactor of 0.2m diameter and auxiliary equipment for three-phase methanol synthesis was established. For checking the operatability and stability of the unit and appraising the catalyst activity, a hot-flow test was conducted under the condition of 1000h continuous run at temperature range 498K to 525K, pressure range 2.5MPa to 3.1MPa, mass space velocity range 4500L·kg -1 ·h -1 to 7500 L·kg -1 ·h -1 , and CO mole fraction of 0.31 in feed gas. According to the characteristics of this reaction system, a mathematical model which includes axial dispersion of liquid, axial distribution of catalyst particle and intrinsic kinetics of gas-phase methanol synthesis was obtained. The agreement between the calculated values of methanol yield and outlet methanol mole fraction from this model and the test values was good. Besides, the data obtained by the verified model under the pressure of 5.0MPa was close to those from US Laporte pilot-plant. It was considered that Chinese C302 type catalyst and liquid paraffin can be used for three-phase methanol synthesis, and that the hot-flow model test was successful.