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多变量统计过程监控:进展及其在化学工业的应用

梁军; 钱积新   

  1. Institute of System Engineering, Department of Control Science and Engineering, Zhejiang
    University, Hangzhou 310027, China
  • 收稿日期:1900-01-01 修回日期:1900-01-01 出版日期:2003-04-28 发布日期:2003-04-28
  • 通讯作者: 梁军

Multivariate Statistical Process Monitoring and Control: Recent Developments and
Applications to Chemical Industry

LIANG Jun; QIAN Jixin   

  1. Institute of System Engineering, Department of Control Science and Engineering, Zhejiang
    University, Hangzhou 310027, China
  • Received:1900-01-01 Revised:1900-01-01 Online:2003-04-28 Published:2003-04-28
  • Contact: LIANG Jun

摘要: Multivariate statistical process monitoring and control (MSPM&C) methods for chemical
process monitoring with statistical projection techniques such as principal component
analysis (PCA) and partial least squares (PLS) are surveyed in this paper. The four-step
procedure of performing MSPM&C for chemical process, modeling of processes, detecting
abnormal events or faults, identifying the variable(s) responsible for the faults and
diagnosing the source cause for the abnormal behavior, is analyzed. Several main research
directions of MSPM&C reported in the literature are discussed, such as multi-way principal
component analysis (MPCA) for batch process, statistical monitoring and control for
nonlinear process, dynamic PCA and dynamic PLS, and on-line quality control by inferential
models. Industrial applications of MSPM&C to several typical chemical processes, such as
chemical reactor, distillation column, polymerization process, petroleum refinery units,
are summarized. Finally, some concluding remarks and future considerations are made.

关键词: multivariate statistical process monitoring and control (MSPM&C);fault detection and isolation (FDI);principal component analysis (PCA);partial least squares (PLS);quality control;inferential mode

Abstract: Multivariate statistical process monitoring and control (MSPM&C) methods for chemical
process monitoring with statistical projection techniques such as principal component
analysis (PCA) and partial least squares (PLS) are surveyed in this paper. The four-step
procedure of performing MSPM&C for chemical process, modeling of processes, detecting
abnormal events or faults, identifying the variable(s) responsible for the faults and
diagnosing the source cause for the abnormal behavior, is analyzed. Several main research
directions of MSPM&C reported in the literature are discussed, such as multi-way principal
component analysis (MPCA) for batch process, statistical monitoring and control for
nonlinear process, dynamic PCA and dynamic PLS, and on-line quality control by inferential
models. Industrial applications of MSPM&C to several typical chemical processes, such as
chemical reactor, distillation column, polymerization process, petroleum refinery units,
are summarized. Finally, some concluding remarks and future considerations are made.

Key words: multivariate statistical process monitoring and control (MSPM&, C), fault detection and isolation (FDI), principal component analysis (PCA), partial least squares (PLS), quality control