CIESC Journal

• 催化、动力学与反应器 • 上一篇    下一篇

撞击流反应制取“超细”白炭黑

伍沅;陈煜   

  1. 武汉化工学院化工系,湖北 武汉 430073;浙江工业大学教务处,浙江 杭州 310014

  • 出版日期:2003-10-25 发布日期:2003-10-25

PREPARATION OF “ULTRA-FINE”WHITE CARBON BLACK IN SUBMERGED CIRCULATIVE IMPINGING STREAM REACTOR

WU Yuan;CHEN Yu   

  • Online:2003-10-25 Published:2003-10-25

摘要: 用反应-沉淀法制取超细固体产物最重要的条件之一是高且均匀的过饱和度环境.在有关撞击流性质研究的基础上,研发了浸没循环撞击流反应器(SCISR).它具有全混流-无混合流串联循环的特殊流动结构和撞击区微观混合强烈的特点.后者可以创造高且均匀的过饱和度,产生大量晶核;低过饱和度的无混合区有利于微晶表面稳定和钝化.利用该反应器进行普通沉淀法制取“超细”白炭黑的实验研究,确定了最优操作条件,并与传统的搅拌槽反应器(STR)进行了比较.SCISR可以半间歇或连续操作.制得产品粒径范围0.5~2.0μm,平均粒径1.1~1.6μm,比STR产品细、粒径分布窄.反应产物干燥实验结果表明后处理过程中粒径稳定,不发生微细颗粒并聚.

Abstract: One of the most important conditions for preparation of “ultra fine” solid particles by precipitation is high and uniform supersaturation. Based on investigations into impinging streams, a submerged circulative impinging stream reactor (SCISR) has been developed, which has the special flow configuration of circulating perfect mixing flow-non-mixing flow in series and promotes micromixing strongly in the impingement zone. The impingement zone can create high and uniform supersaturation environment for precipitation to yield nuclei in a huge amount, while the non mixing regions with much lower supersaturation favor deactivation of micro-crystal surfaces. The preparation of “ultra fine” white carbon black by the common precipitation process is studied experimentally with SCISR, and the optimal operating conditions are obtained. The SCISR can be operated both in batch and continuously for the mentioned process. An investigation is also made for comparison between performances of SCISR and stirred tank reactor (STR) in the preparation of white carbon black, both operated in batch. The products of SCISR have the sizes ranged from 0.5 μm to 2.0 μm with the averages of 1.1—1.6 μm, which are finer with narrower size distribution than those from STR. The results of the experiments on spray drying of the reacted materials show that the products from SCISR are stable in size, suggesting no agglomeration of micro particles during the treatment after reaction.