CIESC Journal

• 表面与界面工程 • 上一篇    下一篇

湿法磷酸过滤管道系统氟硅酸钾(钠)结垢沉积模型

杨林军;张志炳;张允湘;李军;黄青   

  1. 四川大学化工系,四川 成都 610065;南京大学化工系,江苏 南京 210093

  • 出版日期:2003-10-25 发布日期:2003-10-25

MODELING OF POTASSIUM (SODIUM) FLUOSILICATE SCALE FORMATION IN WET-PROCESS PHOSPHORIC ACID PRODUCTION

YANG Linjun;ZHANG Zhibing;ZHANG Yunxiang;LI Jun;HUANG Qing   

  • Online:2003-10-25 Published:2003-10-25

摘要: 采用冷却模拟系统研究了湿法磷酸过滤管道系统中氟硅酸钾(钠)垢的形成过程.据此采用沉积-脱除的结垢机制,并借助粒数衡算方程及成垢离子的质量平衡方程建立了氟硅酸钾(钠)过饱和溶液在管内流动中结垢析出模型,通过对模型的数值求解得到了管壁表面氟硅酸钾(钠)结垢量、结垢速率及粒度分布,与实验结果基本相符.

Abstract: Potassium (sodium) fluosilicate scaling in pipes of filter is the main operation problem in the wet-process phosphoric acid (WPA) production from phosphate ore with high potassium and sodium content.At present there is no effective way to solve this problem because of lack of theoretical research. In this work, pipe flow experiment of supersaturated phosphoric acid solutions of potassium (sodium) fluosilicate was used to study scaling process on the pipe wall by simulating the vacuum filter cooling system in WPA production. As regards scale model, a fairly comprehensive population balance equation was used for the solid phase and a mass balance equation was used for the scaled ions. Heterogeneous nucleation and subsequent crystal growth right onto the pipe wall would lead to scale formation. A sufficiently accurate discretization scheme was used in the simulation algorithm. The scaling rate, scaling amount and particle size distributions were predicted with the model, and the results indicated that the predictions agreed well with the experimented data. The proposed model is a useful tool for scale up in practical WPA production and other scaling problem of similar systems.