化工学报 ›› 2004, Vol. 55 ›› Issue (1): 81-86.

• 生物化学工程、制药、食品和天然产物加工 • 上一篇    下一篇

三级连续化中空纤维膜生物反应工艺在丙烯酰胺微生物转化中的应用

孙旭东;史悦;于慧敏;沈忠耀   

  1. 清华大学化学工程系,北京 100084
  • 出版日期:2004-01-25 发布日期:2004-01-25

CONTINUOUS THREE-STAGE HOLLOW-FIBER MEMBRANE BIOREACTOR SYSTEM USED IN BIOCONVERSION OF ACRYLAMIDE

SUN Xudong;SHI Yue;YU Huimin;SHEN Zhongyao   

  • Online:2004-01-25 Published:2004-01-25

摘要: 以聚砜材料的中空纤维膜为膜组件设计了三级连续化的中空纤维膜生物反应工艺流程应用于丙烯酰胺的微生物转化过程.在研究了单级膜生物反应器的基础上,对三级连续化工艺的可行性进行了研究.20 ℃下,三级连续化过程稳定运行了80 h以上,丙烯腈的转化率达到了99.9%以上,整个过程的生产效率达到了每小时每克菌体催化合成25.3 g丙烯酰胺,并通过中空纤维膜使反应液和菌体得到有效的分离,在丙烯酰胺产物中没有检测到副产物丙烯酸.和现有的工业上应用的批式反应相比,生产能力提高了40%以上.该工艺过程以自由细胞替代了原有的固定化细胞,实现了稳定的连续化生产,具有良好的工业应用前景.本研究为进一步研究长期连续化生产过程的运行打下了基础.

关键词:

丙烯酰胺, 微生物转化, 反应分离耦合, 多级连续化反应

Abstract: Polysulfone hollow-fiber membrane was used and a continuous process of three-stage hollow-fiber membrane bioreactor system was designed for bio-convertion of acrylonitrile to acrylamide.On the basis of single stage membrane bioreactor,the feasibility of multiple-stage continuous process was discussed.At 20 ℃,the three-stage membrane bioreactor process steadily lasted over 80 h, the conversion of acrylonitrile was 99.9%, and the productivity was 25.3 g acrylamide•g cell-1•h-1. Comparing with the original batch reaction process,the productivity was enhanced by above 40%. With the hollow-fiber membrane, immobilized cells were replaced by free cells, and steady continuous process was achieved. This process has a favorable foreground in industrial application, which leads to continuous production of acylamide.

Key words:

丙烯酰胺, 微生物转化, 反应分离耦合, 多级连续化反应