化工学报 ›› 2008, Vol. 59 ›› Issue (7): 1839-1842.

• 过程系统工程 • 上一篇    下一篇

氧化铝回转窑烧成带火焰图像识别系统

孙鹏;柴天佑;周晓杰;岳恒   

  1. 东北大学流程工业综合自动化教育部重点实验室;东北大学自动化研究中心
  • 出版日期:2008-07-05 发布日期:2008-07-05

Flame image recognition system for alumina rotary kiln burning zone

SUN Peng;CHAI Tianyou;ZHOU Xiaojie;YUE Heng   

  • Online:2008-07-05 Published:2008-07-05

摘要: 针对氧化铝回转窑烧成带工况变化复杂,与产品质量指标密切相关的关键过程变量无法实现在线连续检测的难题,模拟传统的人工看火操作过程,提出利用图像处理与模式分类技术对与回转窑工业过程自动控制密切相关的烧成带状态进行自动识别的方法。组建了系统的硬件、软件平台,设计并开发了基于混合数据特征识别的氧化铝回转窑烧成带工况识别软件。该系统成功应用于国内某氧化铝厂,为回转窑的优化控制提供了重要的辅助决策信息。

关键词:

回转窑烧成带, 火焰图像识别系统, 火焰图像处理, 模式识别

Abstract:

In the rotary kiln alumina production process, because of the complexity and variability of rotary kiln burning zone conditions, some important quality index related process parameters can not be detected continuously on-line. Detecting the different burning zone conditions on-line is a key factor for the whole process automation of alumina industry. The current method depends on flame observation by naked eye. In order to realize automated recognition of burning zone conditions, a method which learned experience and knowledge from naked eye observation was proposed to recognize burning zone conditions by utilizing the image processing technique and pattern classification method. At first, features were extracted from flame images of rotary kiln burning zone and were combined with some important process parameters to constitute a hybrid feature vector. Then a model with a binary tree based SVM (support vector machine) was constructed. At last, a flame image recognition system was developed. The system was successfully applied to a domestic alumina plant, and good economic benefit was realized.

Key words:

回转窑烧成带, 火焰图像识别系统, 火焰图像处理, 模式识别