螺旋槽液膜密封端面空化发生机理

doi:10.11949/j.issn.0438-1157.20160742

化工学报 ›› 2016, Vol. 67 ›› Issue (11): 4750-4761.DOI: 10.11949/j.issn.0438-1157.20160742

螺旋槽液膜密封端面空化发生机理

李振涛, 郝木明, 杨文静, 曹恒超, 任宝杰

中国石油大学(华东)密封技术研究所, 山东青岛 266580

收稿日期:2016-05-30 修回日期:2016-06-23 出版日期:2016-11-05 发布日期:2016-11-05
通讯作者: 郝木明,haomm@upc.edu.cn
基金资助:
国家自然科学基金项目（51375497）；山东省自主创新及成果转化专项项目（2014ZZCX10102-4）。

Cavitation mechanism of spiral groove liquid film seals

LI Zhentao, HAO Muming, YANG Wenjing, CAO Hengchao, REN Baojie

Institute of Sealing Technology, China University of Petroleum, Qingdao 266580, Shandong, China

Received:2016-05-30 Revised:2016-06-23 Online:2016-11-05 Published:2016-11-05
Supported by:
supported by the National Natural Science Foundation of China (51375497) and the Shandong Special Projects of Independent Innovation and Achievement Transformation (2014ZZCX10102-4).

摘要/Abstract

摘要：

液膜中空化的发生直接影响着密封流体动压润滑性能，基于质量守恒的JFO边界条件，建立考虑表面粗糙度的螺旋槽液膜密封物理模型，经坐标变换将不规则物理域转换成规则计算域，采用有限控制体积法离散控制方程并求解，分析了膜厚、表面粗糙度、螺旋槽功用（上游泵送和下游泵送）、螺旋槽开槽位置及空化压力对液膜中空化发生的影响。结果表明：较小膜厚工况易促生空穴，而较大膜厚易削弱空穴，且随着膜厚增大，表面粗糙度的影响降低甚至被忽略；当密封为上游泵送型时，空穴区周向宽度明显大于下游泵送型，而螺旋槽位置对空化的影响与螺旋槽功用密切相关；选取较小空化压力使空穴缩减，而较大者反之，且后者对提升液膜承载有利。

关键词: 液膜密封, 空化机理, 上游泵送, 下游泵送, 空化压力

Abstract:

Cavitation occurrence in liquid film has a direct impact on hydrodynamic lubrication performance of mechanical seals. A physical model of liquid film seal in spiral grooves was built with consideration of surface roughness and the JFO cavitation boundary condition on mass conservation. The anomalous physical domain composed of spiral curves was transformed into an inerratic computational domain by coordinate transformation. Finite control volume method was adopted to discretize the liquid film governing equation and the Gauss-Seidel relaxation iterative algorithm was used to solve the algebraic iterative equation. The cavitation occurrence in liquid film was analyzed by multiple factors of liquid film thickness, surface roughness, upstream/downstream pumping function, grooving position of spiral groove and cavitation pressure. Results show that cavitation occurrence was easily strengthened at thin films but weakened at thick films. Effects of surface roughness on cavitation or pressure distribution was depressed or even disappeared with increase of liquid film thickness. In case of upstream pumping seal, the circumferential width of cavitation was larger than that of downstream pumping seal, the width for middle grooving seal was larger than that of inner grooving seal, as well as the width enlargement with increase of inner dam reached to maximum when the radial width of inner dam was equal to that of outer dam. However, in case of downstream pumping seal, the width of middle grooving seal was smaller and decreased with increase of the inner dam. Effects of grooving position on cavitation were closely related to the function of spiral groove. Cavitation shranked at lower cavitation pressure but promoted at higher cavitation pressure. High cavitation pressure was beneficial to improving load-carrying capacity of the liquid film.

Key words: liquid film seals, cavitation mechanism, upstream pumping, downstream pumping, cavitation pressure

中图分类号:

TH117.2

李振涛, 郝木明, 杨文静, 曹恒超, 任宝杰. 螺旋槽液膜密封端面空化发生机理[J]. 化工学报, 2016, 67(11): 4750-4761.

LI Zhentao, HAO Muming, YANG Wenjing, CAO Hengchao, REN Baojie. Cavitation mechanism of spiral groove liquid film seals[J]. CIESC Journal, 2016, 67(11): 4750-4761.

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螺旋槽液膜密封端面空化发生机理

Cavitation mechanism of spiral groove liquid film seals

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