化工学报 ›› 2009, Vol. 60 ›› Issue (1): 193-198.

• 过程系统工程 • 上一篇    下一篇

二甲苯精馏装置先进控制与节能优化应用

吕文祥,施大鹏,黄德先,金以慧   

  1. 清华大学自动化系;清华信息科学与技术国家实验室
  • 出版日期:2009-01-05 发布日期:2009-01-05

Application of advanced process control in xylene distillation unit

Lü Wenxiang,SHI Dapeng,HUANG Dexian,JIN Yihui   

  • Online:2009-01-05 Published:2009-01-05

摘要:

以预测控制和实时优化为代表的先进控制技术可以保证产品质量、提高产率、降低能耗,已经越来越多地应用到石油化工装置上。二甲苯精馏是芳烃生产中的重要单元,具有很大的控制难度,且塔底重沸炉耗能巨大,具有较高的节能空间。针对二甲苯精馏单元的精馏塔和塔底重沸炉在操作和控制中存在的一些问题,根据机理与实际装置数据,建立了该单元的状态空间模型,基于多变量状态反馈预测控制技术开发了该单元的先进控制系统,使装置运行平稳性得到显著改善,提高了精馏塔的分离效果,通过优化促进了装置节能减排。该先进控制系统在两个实际装置应用中都取得了很好的控制和优化效果。

关键词:

先进控制, 节能减排, 状态空间模型, 二甲苯精馏塔

Abstract:

Advanced process control(APC)technology has been increasingly applied in petro-chemical plants to ensure product quality,increase production yield and save energy.Xylene distillation unit,as one of the most important units in aromatics production,has difficulties in control and has tremendous energy consumption in the reboiler furnace.Especially there is large noise and even steady error sometimes in the measurement of the outlet vaporization fraction of the reboiler furnace,for which the general PID control for the vaporization fraction cannot work.In order to solve the problems in xylene distillation unit,the state space models of xylene column and its reboiler furnace were made by analyzing its mechanism and using practical data.Based on the state feedback predictive control,the advanced process control system was developed and applied in the distillation unit.Using a model from the fuel to the bottom temperature of the column directly without state feedback of practical vaporization fraction,the measurements of vaporization fraction with large noise were ignored from the temperature control strategy.So the operating stability and the separating performance can be improved,and then the energy consumed can be reduced by the optimization of reflux and furnace load.And also,the optimization of the fuel,which means the increase of fuel gas and the decrease of fuel oil,can get more economical benefit.Two application cases show the advantages of the control system.

Key words:

先进控制, 节能减排, 状态空间模型, 二甲苯精馏塔