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3D MELT FLOW SIMULATION IN INJECTION MOLDING

CAO Wei;WANG Rui;SHEN Changyu   

  • Online:2004-09-25 Published:2004-09-25

塑料熔体在注塑模中的三维流动模拟

曹伟;王蕊;申长雨   

  1. 郑州大学模具研究所,河南 郑州 450002

Abstract: The governing equations are established for the viscous, incompressible, non-Newtonian fluids under non-isothermal conditions. In order to avoid the simultaneous determination of the coupled velocity and pressure, this paper deduces a Poisson-like equation about pressure by modifying the variational formulation and solves the components independently at any given time step.The iterative procedure is employed both for velocity-pressure and velocity-viscosity solutions of the coupled equations.This method reduces the memory need in simulation,enhances the stability of numerical scheme and avoid using the confused “mid-plane” concept introduced by Hele-Shaw model. It can also simulate some important physical phenomena which cannot be simulated by mid-plane.Good agreements with the experiments are founded in the current investigation.This method can successfully predict the flow features in injection molding.

摘要: 建立了非等温条件下黏性、不可压缩、非牛顿流体流动的控制方程.为了避免同时求解耦合的压力场、速度场,通过修改传统方法的变分方程导出了关于压力场的拟Poisson方程,用迭代法独立求解连续性方程、动量方程,并进行速度场-黏度迭代求出最终的压力场、温度场.这种方法可以减少内存,提高数值方法的稳定性,避免了Hele-Shaw模型中容易引起争议的“中面”概念,并能模拟中面方法不能模拟的一些物理现象.算例表明数值结果与实验结果吻合较好,这种方法可以成功地预测注射成型流动过程中的重要特征.