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Table of Content
25 June 2006, Volume 57 Issue 6
    热力学

    Gas-liquid equilibrium analysis of hydrogen separation from product gas of biomass gasification in supercritical water

    LV Youjun;GUO Liejin
    2006, 57(6):  1267-1273. 
    Abstract ( 649 )   PDF (547KB) ( 239 )  
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    High pressure water can be used to separate CO2 from H2 after the process of hydrogen production by biomass gasification in supercritical water.Based on the modified UNIFAC, SRK equation of state and the MHV2 mixing rule, a gas-liquid equilibrium model of high pressure water absorption of biomass gasification product gas was proposed.The influence of the main parameters, such as temperature and pressure, on the separation process was investigated.The predicted results showed that with increasing pressure the molar fraction of H2 increased but H2 yield decreased in the gas phase.The molar fraction of CO2 decreased sharply with increasing pressure.With increasing temperature, the molar fraction of H2 in gas phase decreased and the molar fraction of CO2 increased.H2 yield in the gas phase increased with the increasing temperature.But CO,CH4,C2H4 and C2H6 could not be separated from H2 from gas phase products by high pressure water absorption.
    Association of ethanol molecules under compressed and supercritical conditions
    LIU Lili, ZHANG Baoquan, LIU Xiufeng
    2006, 57(6):  1274-1276. 
    Abstract ( 721 )   PDF (330KB) ( 522 )  
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    The diffusion coefficient of naphthalene in supercritical ethanol was measured at 519—534 K and 6.5—16.2 MPa by using the Taylor dispersion technique.The association factor of ethanol molecules was estimated according to the measured experimental data and the infinite diffusion coefficients of naphthalene in high-pressure ethanol published previously.It was shown that the association factor was only a function of temperature varying between 1.8 and 2.8 for liquid and supercritical ethanol.However, the association factor remarkably changed with pressure at the near-critical region of ethanol,reaching a maximum up to 14.

    Liquid mass transfer coefficient estimation for absorption based on measurement of concentration/velocity distributions
    GUO Ying, YUAN Xigang, ZENG Aiwu, YU Guocong
    2006, 57(6):  1277-1283. 
    Abstract ( 726 )   PDF (1891KB) ( 350 )  
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    The process of absorption of CO2 in ethanol was studied in a transparent channel under various flow conditions of a co-current gas-liquid flow, and the concentration and velocity distributions in the liquid in the vicinity of gas-liquid interface were measured with holographic interferometry and laser Doppler anemometer respectively.An exponential increase of concentration within the boundary layer could be observed.The concentration gradient increased with increasing velocities of liquid and/or gas and the velocity boundary layer was thicker than that of concentration.A mass balance based approach was used for estimating liquid mass transfer coefficients, and average mass transfer coefficients in the liquid phase were obtained for different flow conditions.The results were compared to those calculated with the Whiteman’s two-film model.
    传递现象

    Thermal stress of artery during cryopreservation

    ZHAO Gang;CHENG Shuxia;LIU Zhong
    2006, 57(6):  1284-1289. 
    Abstract ( 699 )   PDF (587KB) ( 439 )  
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    The mechanism of the initialization of the cracks in the artery wall during cryopreservation was explored by using numerical simulation.A model based on the enthalpy theory was solved by using the finite difference method ,and a simulation program was used to predict the transient thermal field and thermal stress field across the artery wall.The effects of cooling rates, warming rates, holding temperatures on these two fields were analyzed.Coupled with the experimental results of other researchers,the authors,theoretical predictions indicated that the appearance of the axial compressive stress during the initial period of the cooling process was not the governing factor that may cause the circumferential crack in the inner and outer vascular wall; instead, it was the axial tensile stress during the initial period of the warming process that may cause the cracks.Furthermore, the stress history in the multi-step warming methods was studied.Contrary to the common opinion, the results revealed that the multi-step method could not decrease the maximal stress while it could shift the temperature range containing the maximal stress from low temperature stage to a relatively high temperature stage.As the flexibility of the blood vessel was partially recovered in the relative high temperature stage, it could bear the maximal stress,while this could not be done if still left in the low temperature stage.The intrinsic feature of the multi-step warming method was revealed by this study.
    Simulation of small-scale natural gas liquefaction flows in skid-mounted package
    CAO Wensheng, LU Xuesheng, GU Anzhong, WANG Rongshun
    2006, 57(6):  1290-1295. 
    Abstract ( 755 )   PDF (1119KB) ( 556 )  
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    Considering the present market demand and the feasibility of technology, building small-scale LNG (liquefied natural gas) plants has been proved to be the most practical way to start LNG industry in China.A study was made to select the optimum liquefaction process to enhance the economy of the small-scale LNG equipment.In this paper,the same criteria were used to evaluate three types of liquefaction cycles.These types included propane pre-cooling mixed refrigeration cycle, nitrogen-methane expander cycle and new energy saving mixed refrigeration cycle(MRC).The result of comparison indicated that the new energy saving MRC is suitable for the small-scale LNG equipment due to its simple process and acceptable power consumption.
    Mass transfer in gas-liquid flow in microchannels
    YUE Jun, CHEN Guangwen, YUAN Quan, LUO Ling’ai, LE GALL Hervé
    2006, 57(6):  1296-1303. 
    Abstract ( 760 )   PDF (1340KB) ( 568 )  
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    Experimental results on physical absorption of CO2 into water in micro-contactors with a single and 16 parallel microchannels having hydraulic diameter of 667 μm were presented respectively.It was shown that the liquid side volumetric mass transfer coefficients increased dramatically with the increase of superficial liquid and gas velocities in single microchannel.Then correlations were proposed to depict the relationship between liquid side volumetric mass transfer coefficients and operational parameters.Compared with the conventional gas-liquid contactors, micro-contactors can provide at least one or two orders of magnitude higher liquid side volumetric mass transfer coefficients.Finally, the effect of two-phase flow distribution in parallel microchannels on the overall mass transfer performance was discussed, which revealed that specially designed inlet flow distribution areas of gas and liquid could guarantee high mass transfer rates in the subsequent microchannels.
    传递现象

    Numerical simulation of dynamic response for primary surface heat exchanger

    WANG Bin;CHENG Hui’er;WANG Pingyang
    2006, 57(6):  1304-1308. 
    Abstract ( 842 )   PDF (1612KB) ( 374 )  
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    Based on the conservation law of energy and on the characteristics of the structure and flow of the primary surface heat exchanger(PSHE),a physical model and corresponding mathematical equations of transient temperature are presented.The research on the response characteristics of the PSHE in different conditions,in which the temperature and mass of hot gas and cold air changed quickly,was carried out.The influence of slab geometrical parameters on the temperature response of the PSHE was found to be in decreasing order:first thickness δ of corrugated heat transfer slabs,second width W and number n,and third shape of corrugated channels.The comparisons showed that the low-mass PSHE has much more advantages in terms of dynamic characteristics than traditional heat exchangers,because the time constant of the PSHE solid wall was much smaller than that of pipe-shell and plate-fin heat exchangers.It is fit for application to the chemical complex that requires frequent change of operation conditions and has limited area and space.

    Heat exchange characteristics of non-azeotropic refrigerants in condenser in air-conditioning operation

    ZHAO Li
    2006, 57(6):  1309-1313. 
    Abstract ( 608 )   PDF (906KB) ( 537 )  
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    Researches were carried out to reveal some heat exchange characteristics of non-azeotropic refrigerants during condensation, and understand the change of temperature difference (between refrigerant and heat transfer fluid).Firstly, a model of refrigerants condensation was built, and refrigerants properties parameters were decided for the air-conditioning operation.Secondly, the equation of state of refrigerants was used for computing and obtaining some relationship between temperature and enthalpy, and the temperature differences between those refrigerants and heat transfer fluids were obtained.Through analyzing those temperature differences, a rule of temperature change was found.The rule may be helpful to designing condensers in air-conditioning unit or heat pump unit.

    Hydrodynamic characteristics of continuously tridimensional mass-transfer compound tray

    DU Peiheng;DONG Yanhe;DU Jianting;WANG Rongliang;HUANG Jing
    2006, 57(6):  1314-1318. 
    Abstract ( 618 )   PDF (1138KB) ( 371 )  
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    Analyzing the advantages and disadvantages of tray column and packing column, a new kind of compound column comprising the spraying LLC-Tray and regular packing was presented.Experiments were conducted to study the effects of operating conditions and geometrical shape on the hydrodynamic performance of the compound column and the results showed that as compared the tray column under the same operating conditions, the compound column possessed such advantages,as lower pressure drop,higher flux, less entrainment and bigger flexibility of operation.

    Diagnosis of membrane passage defects for reverse osmosis spiral wound membrane module

    YANG Qingfeng
    2006, 57(6):  1319-1322. 
    Abstract ( 681 )   PDF (533KB) ( 296 )  
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    Reverse osmosis (RO) desalination is universally recognized as the most cost effective technology for desalting both brackish water and sea-water.The design of the vast majority of RO desalination plants is based on spiral wound membrane modules.Though spiral wound modules show overall favorable performance, there is still much room for improving their flow performance and thereby lowering water costs.Improved module design could be achieved by better understanding of the geometric and operating parameters that determine the complex flow patterns in a spiral wound module.It is widely recognized that flow maldistribution can have a negative impact on module performance.Residence time distribution (RTD) tests have a potential for on-line detection of such defects. In the present study, RTD techniques were used to characterize the degree of uniformity of flow in the membrane passages and diagnose flow distribution defects.RTD data showed that feed pressure had no effect at all on the magnitude of the dispersion coefficient indicating no distortion of the flow passages by pressure increase.Significant deviation from ideal plug flow was found in the laboratory size and industrial size RO systems.In both systems, the dispersion coefficient increased roughly linearly with the Reynolds number.
    多相流

    Direct numerical simulation of gas-particle flows using EFG method

    QIU Yi;YOU Changfu;QI Haiying;XU Xuchang
    2006, 57(6):  1323-1328. 
    Abstract ( 714 )   PDF (564KB) ( 294 )  
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    The element free Galerkin method (EFG) was used in the direct numerical simulation of multi-phase flows.Forces acting on particles were calculated by integrating the pressure and shear forces over particle surfaces.In the simulation of one particle’s falling process,it was found that a Karman vortex street was formed behind the particle with the increase of the particles’velocity and two particles’ falling process was simulated as well.The known drafting, kissing and tumbling phenomenon which was in agreement with experimental results was reproduced.In the simulation, EFG showed its advantage in dealing with particle’s collisions.The collision of a moving particle and a stationary cylinder was simulated and EFG was capable of dealing with real-contact collisions, while other methods based on meshes failed.Moreover, six particles’ falling process was calculated in this study.All these simulations showed that EFG could be applied to the large-scale direct numerical simulation of multiphase flows.

    Coherent structures and particle dispersion in a turbulent round jet

    LUO Kun;FAN Jianren;ZHENG Shuihua;CEN Kefa
    2006, 57(6):  1329-1333. 
    Abstract ( 763 )   PDF (1965KB) ( 270 )  
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    To provide reference for engineering application and validation of numerical simulations PIV experimental technology was used to visualize a gas-solid two-phase turbulent round jet.The Reynolds number of the flow Re=6200 and the Stokes numbers of particles were 1.2,9.2 and 25.7,respectively.It was shown that the coherent structures was transformed from large-scale to small-scale and from two-dimensional to three-dimensional.The preferential concentration effect was observed for particles at the Stokes number of 1.2.With the increase of the Stokes number or the mass loading,the particles were less influenced by coherent structure.
    Effects of structure of rotating-stream tray separator on its three-dimensional flow field
    SUN Wenshou, WANG Gaosheng
    2006, 57(6):  1334-1338. 
    Abstract ( 660 )   PDF (433KB) ( 229 )  
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    Three kinds of rotating-stream tray(RST)separators were designed and designated as S1,S2 and S3.The separator S1 had double flow paths,while S2 and S3 had single flow path.The trays of S1 and S2 were the same of the double-path type,which was different from the conventional outward tray of S3.Measurements of three-dimensional flow in the three RST separators were conducted at the same total gas flow rate and streamlines were given through calculation according to the measured data.Compared with the RST separators S2 and S3,the separator S1 not only reduced the separation distance,but also effectively increased the tangential velocity,especially in the neighborhood of the separator center.The structure of tray vanes had a great effect on the velocity profiles,especially on the axial velocity profiles.The maximal axial velocities of S1 and S2 near the separator wall were much lower than that of S3.The maximal axial velocity of S1 decreased by above 37% against that of S3,which was favorable for reducing the secondary carry-over in the two-phase separation process.Streamlines showed that the separator S3 had vortex rings over the whole axial section,while the separator S1 had vortex ring only near the tray vanes.The separator outlet baffle could increase the tangential velocity,moderate the axial velocity,and reduce the centripetal velocity.
    Relationship between structure and catalytic activity of chloro-iron tetraphenylporphyrin compounds
    WANG Lanzhi, SHE Yuanbin, ZHONG Rugang, ZHANG Yanhui, JI Hongbing
    2006, 57(6):  1339-1345. 
    Abstract ( 721 )   PDF (472KB) ( 311 )  
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    Nine chloro-iron tetraphenylporphyrin (RTPPFeCl) compounds were designed and synthesized, and their catalytic activities were characterized by using dioxygen liquid-phase oxidation of p-nitrotoluene (PNT) to p-nitrobenzoic acid (PNBA) as model reaction, and their molecular frontier orbital energies EHOMO, ELUMO, ΔEL-H etc were calculated by using the PM3 semi-empirical molecular orbital method.The QSAR(quantitative relationship between structure and catalytic activity)of chloro-iron tetraphenylporphyrin (RTPPFeCl) was investigated by combining activity (yield of PNBA) with EHOMO and ΔEL-H of 9 catalysts.It was found that there was excellent linear correlation between catalytic activity and frontier orbital energy.Through linear regression the following equations were obtained: that is, for T(o-R)PPFeCl, Y=71.766-8.166EHOMO-10.701ΔEL-H, and correlation coefficient R=0.964.For T(p-R)PPFeCl: Y=80.031-9.297EHOMO-14.288ΔEL-H, and correlation coefficient R=0.998.It was also concluded that the effect of EHOMO on catalytic activity was larger than that of ΔEL-H for 5-coordinate of iron porphyrins.EHOMO was the main structure parameter influencing catalytic activities of 5-coordinate of iron-porphyrin compounds.Moreover the catalytic activities of two iron-porphyrin compounds with substituted methyl group were predicted according to this relationship.The results showed that the catalytic activity of metalloporphyrin was consistent with that predicted.The results made it possible to use the model of structure-activity relationship to predict unknown catalysts.Finally, the same correlation between the catalytic activities and electronic structure parameters of the Co, Mn and Fe metal porphyrins were obtained according to the authors’ research work published in three papers.These results will help not only to enrich biomimetic catalytic theory, but also to design excellent biomimetic catalysts from molecular levels.
    Oxidative esterification of methacrolein to methyl methacrylate over Pd-Pb/Al2O3 catalysts
    DONG Haifeng, LI Zengxi, WANG Zhengping, CHENG Weiguo, ZHAO Wei, ZHANG Xiangping, ZHANG Suojiang
    2006, 57(6):  1346-1350. 
    Abstract ( 805 )   PDF (421KB) ( 293 )  
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    The Pd-Pb catalyst supported on Al2O3 was prepared by the two-step impregnation method.The oxidative esterification of methacrolein (MAL) to methyl methacrylate (MMA) was carried out in a stainless bubble autoclave over the catalyst.The influences of the reaction conditions on catalytic activity were investigated in detail.The optimal reaction conditions were as follows: T=80℃, P=0.3 MPa, methanol∶MAL=8∶1 ( molar ratio ), catalyst mass concentration in the reaction system 3.84%, pH of the reaction system 7—8, oxygen flux rate 30 ml•min-1.Under the above conditions,MAL conversion and MMA selectivity reached 91% and 84%, respectively.The catalyst was recycled for seven times and still kept good selectivity.
    分离工程

    Energy conservation principle and mathematic model of distillation with heat exchange inside

    CAO Xinbo;ZHOU Rongqi;DUAN Zhanting
    2006, 57(6):  1351-1356. 
    Abstract ( 625 )   PDF (442KB) ( 292 )  
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    A novel technology of energy saving in distillation process,distillation with heat exchange inside,was presented for the first time based on the second law of thermodynamics.The concept of distillation with heat exchange inside and its principle of energy conservation were elaborated.Qualitative analysis indicated that this new process was especially fit for columns with high temperature difference between top and bottom.Finding internals with good performance of heat transfer as well as of mass transfer was the key to realizing this new technology.A good kind of internal,the vertical finned tube,was recommended.An equilibrium stage model,the MESHQ equations,was established in order to calculate the process of distillation with heat exchange inside.A simplified method using PRO/Ⅱ was introduced to simulate this process conveniently.

    Measurement and simulation of adsorption isotherms of VOCs on MAC

    XIE Lanying;LUO Lingai;LI Zhong
    2006, 57(6):  1357-1363. 
    Abstract ( 947 )   PDF (1524KB) ( 367 )  
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    Air pollution is an issue of concern worldwide.Adsorption processes with activated carbons are widely used to remove volatile organic compunds(VOCs) from gas streams that are generated from a wide range of industries.The isotherms of toluene,butanol,ethyl acetate on monolith activated carbon(MAC)were measured with micro-balance at 20℃,60℃,90℃ and 140℃,respectively.The Langmuir,Freundlich,Langmuir-Freundlich,DR and Toth adsorption equations were used to simulate the isothems.The results showed that MAC had a high adsorption capacity for these three VOCs.At both high and low VOCs partial pressure,the agreement between the Toth model fitting and the experimental data was very good.The relative error was less than ±6%.

    Cycle characteristics of compound alternating heat pipe type compound adsorption ice maker for fishing vessels

    CHEN Chuanjuan;WANG Ruzhu;LU Zisheng;WANG Liwei
    2006, 57(6):  1364-1369. 
    Abstract ( 739 )   PDF (475KB) ( 408 )  
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    An adsorption ice maker for fishing vessels driven by exhausted heat of diesel engine, which used a compound adsorbent(calcium chloride and activated carbon) and ammonia as working pair, was studied.In order to solve the problem of corrosion caused by direct cooling of adsorber by seawater directly, the theory of compound alternating separate heat pipe was adopted.A small test apparatus for the adsorption ice maker was built and the quantity of compound adsorbent in each adsorber was 2.35 kg.The results showed that the cooling power and COP could be improved about 103.8% and 100% respectively by the heat and mass recovery.The SCP of ice making is about 281.9—712.8 W•kg-1 with heat and mass recovery, which is about 1.4—3.5 times larger than the experimental data on adsorption in and out of China.

    Reverse osmosis composite membrane(Ⅰ)Chemical structure and performance

    ZHOU Yong;YU Sanchuan;GAO Congjie
    2006, 57(6):  1370-1373. 
    Abstract ( 736 )   PDF (630KB) ( 287 )  
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    Three composite reverse osmosis membranes were prepared from m-phenylenediamine (MPD) and trimesoyl chloride (TMC), 5-chloroformate-isophthaloyl chloride (CFIC), 5-isocynate-isophthaloyl chloride (ICIC) respectively through the interfacial polymerization technique on the polysulphone supporting membrane.The membranes produced were characterized by using permeation experiments with salt water, attenuated total reflectance infrared (ATR-IR), and X-ray photoelectronic spectroscopy (XPS).This study showed that with the increase of NaCl concentration, the flux of the three membranes decreased; the rejection of TMC/MPD, ICIC/MPD composite membranes increased firstly and then decreased; but the rejection of CFIC/MPD composite membrane kept steady.According to the ATR-IR and XPS results, the active layer of three membranes was composed of crosslinked polymer and linear polymer with pendant; all three composite membranes contained amide functional group(—CONH—)and carboxyl acid functional group(—COOH); the ICIC/MPD composite membrane contained urea functional group(—NHCONH—); the CFIC/MPD composite membrane also contains urethane functional group(—OCONH—)and hydroxyl functional group(—OH).The hydroxyl functional group could lead to high rejection and low flux.
    过程系统工程

    Data classification algorithm based on two-step matrix projection

    MEI Congli;SU Hongye;CHU Jian
    2006, 57(6):  1374-1377. 
    Abstract ( 690 )   PDF (530KB) ( 279 )  
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    A novel data classification algorithm based on matrix projection is presented.When matrix projection is not unique, data classification can not be classified perfectly by the the existing matrix projection algorithm.To solve the problem, a pre-classification algorithm of measured data is introduced and a new algorithm is developed to divide unmeasured data into determinable and indeterminable data, using matrix projection algorithm.For the new algorithm, only two projections of two incidence matrices are required to solve the problem and all data can be classified perfectly.The results of mathematical deduction and a mass reconciliation example show that the presented algorithm accurately classifies all data.
    Operation optimization of distillation column based on reduced SQP algorithm and hybrid derivative method
    JIANG Aipeng, SHAO Zhijiang, CHEN Xi, ZHENG Xiaoqing, GENG Dazhao, FANG Xueyi, QIAN Jixin
    2006, 57(6):  1378-1384. 
    Abstract ( 1119 )   PDF (720KB) ( 295 )  
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    Distillation is a very important process in the large-scale production of ethylene and other refining and petrochemical processes.Based on the rigorous model of MESH and SRK equation of state, the optimization strategy for the operation of distillation column was studied.Since the open form equation-based model of distillation column has relatively small degrees of freedom, special structure and strong sparsity, a method based on the reduced sequential quadratic programming(SQP) algorithm and hybrid derivative method was presented to solve this kind of problems.The first order gradient information was obtained by the analytical method and preconditioned automatic differentiation.Because the objective was simple and relate to small number of variables, the analytical gradient function was obtained to get gradient information of objective.To utilize the sparsity and structure of the distillation column model, the sparse structure and compress pattern were obtained firstly by preconditioning procedures, and then gradient information of constraints was obtained through preconditioned automatic differentiation technology at each iteration.Computing results demonstrated that the proposed method was more efficient than the standard SQP algorithm, and the economic benefit could be improved significantly with optimal operation obtained under different conditions.
    过程系统工程

    A method of data rectification based on Bayesian network

    WANG Xu;RONG Gang;LV Pinjing
    2006, 57(6):  1385-1389. 
    Abstract ( 553 )   PDF (1348KB) ( 416 )  
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    A precise mass balance model is the basis of data rectification.However, the streams of material in industrial processes change dynamically due to frequently occurring scheduling events.A new method was proposed to update the mass balance model in view of application.Bayesian network was used, its structure was selected according to expert’s experiences and its variables were trained by historical data.Consequently, scheduling events were identified based on diagnostic function of Bayesian network, and an updated simplified model was finally established.In this way, the feasibility of data rectification was enhanced.And simulation results demonstrated the efficiency of the proposed method.

    Predicting feed composition of depropanizing column

    JIANG Dong;HE Xiaorong
    2006, 57(6):  1390-1394. 
    Abstract ( 641 )   PDF (384KB) ( 525 )  
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    A prediction model of depropanizing column feed composition was established.The prediction model was decomposed into an optimization model and a process simulation model, which made it easy to be solved.The process simulation model was solved by using the process modeling simulation software, and the optimization model, a constrained NLP (non linear programming) problem, was simplified so that it could be solved by simplex search and genetic algorithms.The communication between optimization model and process model was carried out through the interface program of process modeling simulation software and the optimization method.A case study on the depropanizing column of a refinery showed that the proposed model and approach could accurately and quickly predict depropanizing column feed composition, and have a good application potential in pretrolenm refining and petrochemical industry.
    Influence of salts on behavior of cationic and anionic surfactant aqueous mixture
    WANG Shihu, SHAO Hongyun, SUN Meijuan, YAO Jun, TENG Hongni
    2006, 57(6):  1395-1398. 
    Abstract ( 668 )   PDF (467KB) ( 338 )  
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    Aqueous two-phase system (ATPS) can be formed in the mixture of cationic and anionic surfactants solution.In the pseudo ternary phase diagram of SDS/CTAB/H2O/salt, there are two ATPS regions.The one, in which the content of anionic surfactant is more than cationic surfactant, is called ATPSa; the other one, on the contrary, is called ATPSc.The position and width of ATPSa and ATPSc are influenced by salt,which is added in the system.The cation of salt mainly affect ATPSa.The larger the radius of salt cation, the nearer the ATPSa moves to the anionic surfactant, and the larger the ATPSa width.The anion of salt is the main factor affecting ATPSc.
    Computer simulation of surface tension for fluoropolymer modified polyacrylate emulsion
    LIU Yunhong, GUO Nan, LV Lei, WANG Hongyan, LIU Shuxia
    2006, 57(6):  1399-1402. 
    Abstract ( 668 )   PDF (359KB) ( 276 )  
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    A mathematical model of surface tension for fluoropolymer modified polyacrylate emulsion was established by using the statistic method in this paper.The surface tension for emulsion was relative to the volume fraction of mixed monomer,water and fluoropolymer powder dosage in the mathematical model.Attention was focused on the statistics of experimental data instead of the calculation of subtle complex thermodynamic processes.Good agreement was obtained between calculated data and experimental data.The relative error was less than 10%.As a practical method, the surface tension predicted by the mathematical model presented in this paper can be used to predict other important properties of emulsion film.
    生物化学工程、制药、食品和天然产物加工

    Optimization of microbial production of 1,3-propanediol by Klebsiella pneumoniae under anaerobic and microaerobic conditions by metabolic flux analysis

    ZHANG Qingrui;XIU Zhilong;ZENG Anping
    2006, 57(6):  1403-1409. 
    Abstract ( 784 )   PDF (489KB) ( 557 )  
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    In this paper, a simplified metabolic network was constructed according to glycerol metabolism in Klebsiella pneumoniae under anaerobic and microaerobic conditions.A model of metabolic flux balance was set up by using metabolic flux analysis.The maximum theoretical yield of 1,3-propanediol(1,3-PD)to glycerol and the optimal flux distributions were obtained by using linear programming.In addition, the influences of specific growth rates,ethanol formation rates,molar fraction of NADH2 oxidized completely by molecular oxygen in TCA (tricarboxylic acid) cycle and respiratory quotient (RQ) on the maximum theoretical yield of 1,3-PD to glycerol were analyzed as well.The metabolic flux analysis showed that the maximum theoretical yield of 1,3-PD to glycerol could reach 0.875 mol•mol-1 rather than 0.75 mol•mol-1 if all acetyl-CoA entered into TCA cycle under micoraerobic conditions instead of acetic acid pathway under anaerobic conditions.The theoretical yield of 1,3-PD decreased as the specific growth rate and the ethanol formation rate increased.There existed an optimum oxygen uptake rate and a RQ value at different specific growth rates.

    Metabolic flux analysis of glutathione biosynthesis with batch culture of Candida utilis

    WEI Gongyuan;LI Yin;DU Guocheng;CHEN Jian
    2006, 57(6):  1410-1417. 
    Abstract ( 859 )   PDF (500KB) ( 403 )  
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    The metabolic network of Candida utilis WSH 02-08 for GSH biosynthesis,with glucose as the sole carbon source,was developed based on the stoichiometric balance equations to illustrate the carbon flux distribution of intermediates and metabolites.The metabolite flux distribution and alteration among pathways during diverse batch culture phases were calculated by using the metabolic flux analysis method.Subsequently,the carbon flux of glutathione biosynthesis was adjusted by two-stage temperature control of switching temperature from 30℃ to 26℃ in 8 h,or addition of 8 mmol•L-1 L-cysteine to the culture broth in 14 h.It was indicated that the production of glutathione was increased by 23% and 91%,respectively.Moreover,the mechanisms of the over-production of glutathione with the above-mentioned culture strategies were interpreted with the principles of metabolic engineering.
    A kinetic model for bio-desulfurization by Rhodococcus sp.DS-3
    MA Ting, LEE Kyongho, LI Guoqiang, LIANG Fenglai, LIU Rulin
    2006, 57(6):  1418-1421. 
    Abstract ( 689 )   PDF (409KB) ( 288 )  
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    Rhodococcus sp.DS-3 with the ability to selectively desulfurize dibenzothiophene and grow with the sulfur atom desulfurized was quantitatively characterized in batch cultures.The fermentation process for desulphurization by DS-3 was analyzed.The transformation of dibenzothiophene to 2-hydroxydiphenyl was 86.3% in BioStat C10-3 fermentor with aerating at 48 L•h-1, constant pH 7.8,fermentation temperature 30℃ and stirring at 300 r•min-1.The kinetic models of growth,substrate consumption and product generation were established.The optimal parameters were estimated and fitted to model software MATLAB.The results, which showed the actual values in 95% confidence interval, proved that these kinetic models fitted well and fundamentally reflected the regularity of dibenzothiophene desulphurization in the fermentor.
    生物化学工程、制药、食品和天然产物加工

    Partitioning of penicillin G hydrolysis reactants and stability of immobilized penicillin acylase in cloud point system

    GUO Yajing;WANG Zhilong;BAO Da;QI Hanshi
    2006, 57(6):  1422-1425. 
    Abstract ( 671 )   PDF (383KB) ( 326 )  
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    Enzymatic hydrolysis of penicillin G(Pen G)into phenylacetic acid(PAA)and 6-aminopenicillanic acid(6-APA)suffers not only substrate inhibition and non-competitive inhibition by 6-APA,but also competitive inhibition by PAA.In the industrial process,PAA is generally eliminated by addition of aqueous ammonia to form soluble ammonium salt,which generates industrial waste.Extractive biocatalysis is a potential method to overcome the above obstacles and might be even directly used in enzymatic hydrolysis of penicillin G from fermentation broth.The partitioning behavior of Pen G hydrolysis reactants and the stability of immobilized penicillin acylase in cloud point system,a novel extractive bioreaction system,were determined.It suggests that cloud point system might be a novel extractive bioreaction system for the industrial process of penicillin hydrolysis.
    Gasification of biomass model compounds in supercritical water
    GUAN Yu, GUO Liejin, ZHANG Ximin, LV Youjun, HAO Xiaohong
    2006, 57(6):  1426-1431. 
    Abstract ( 686 )   PDF (605KB) ( 363 )  
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    Gasification of cellulose, hemicellulose, lignin and their mixtures with K2CO3 as catalyst in supercritical water was conducted at 450℃ and 27.5MPa in a high-pressure batch autoclave.The experimental results showed that the gasification performance was in the order of cellulose>hemicellulose>lignin, which could be explained by the difference in molecular framework.The existence of lignin in the mixture could inhibit the generation of hydrogen and methane but had little effect on the generation of carbon dioxide.The inhibition effect weakened with decreasing amount of lignin.The reason might be associated with the hydrogenation of lignin in the course of hydrolysis.The interaction between cellulose and hemicellulose was so week that it could be ignored.In addition, equations to predict gas yield were developed.The results showed that the estimated values thus calculated agreed well with the values from actual gasification experiments and the deviation of prediction from experiment for hydrogen and methane was 5.77% and 4.74% respectively.
    能源和环境工程

    Hydrogen generation from reforming of lower alcohols aqueous solution by glow discharge plasma under liquid

    YAN Zongcheng;CHEN Li;WANG Honglin
    2006, 57(6):  1432-1437. 
    Abstract ( 625 )   PDF (518KB) ( 452 )  
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    The reforming process of lower alcohols aqueous solution by cathodic glow discharge plasma,in which hydrogen was produced across a gaseous envelope over the cathode,was studied.The experiments using water and lower alcohols water mixture as reforming raw materials to generate hydrogen-rich gas were conducted.The experimental results showed that lower alcohols molecules were more active than water molecules.The cathodic liberated gases were mixtures of hydrogen,carbon dioxide and carbon monoxide and the concentration of hydrogen was about 95%.The energy consumption per cubic meter gas was 2.690×103 kJ•m-3.The influence of voltage across the circuit on the composition of cathodic gas and power consumption per cubic meter gas was analyzed.It was found that plasma density increased with the increase of voltage,and the quantity of decomposed solvent molecule and solute molecule increased in the course of voltage increasing.The influence of lower alcohols concentration in solution on the composition of cathodic liberated gas and power consumption per cubic meter gas was investigated.
    Changes of lignin structure during oxygen delignification by pyrolysis-gas chromatography-mass spectrometry
    FU Shiyu, MIN Jiangma
    2006, 57(6):  1438-1441. 
    Abstract ( 604 )   PDF (363KB) ( 373 )  
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    The residual lignins extracted from both the original and oxygen-delignified softwood kraft pulp and those isolated from the effluent of oxygen delignification were subjected to pyrolysis in the presence of tetramethylammonium hydroxide(TMAH).The methylated products were analyzed with gas chromatography-mass spectrometry(GC-MS) to investigate the molecular characterization and changes of the residual lignins in softwood kraft pulp during oxygen delignification.The results indicated that pyrolysis of the lignins yielded primarily methylated guaiacyl derivatives.Oxidation under alkali oxygen conditions could induce fragmentation in lignin and produce more acid groups, and the lignin molecules with short side chains(C1 and C2) could be preferentially removed from pulps during oxygen delignification.
    材料科学与工程

    Preparation and characterization of highly ordered titanium oxide nanowire arrays by sol-gel template method

    TIAN Yuming;XU Mingxia;LIU Xiangzhi
    2006, 57(6):  1442-1446. 
    Abstract ( 682 )   PDF (2021KB) ( 501 )  
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    A two-step anodization process was used to prepare highly-ordered porous anodic alumina(PAA)template.Titania nanowire arrays were prepared by the sol-gel/decompression method within the pores of anodic alumina template.The phenomenon of the sol filling into the template pores under different compressive stresses was particularly studied.It was showen that a certain decompression condition facilitated expulsion of the gas out of the PAA pores.Consequently,the degree of sol filling was very high and the prepared nanowires had good quality.Scanning electron microscopy(SEM)and X-ray diffraction(XRD)were used to characterize the morphology and phase structure of the template and nanowires.It was demonstrated by SEM that the nanowires were parallel to each other.The surface was smooth and there was no crack.The diameter of nanowires was about 50 nm.The center to center distance of nanowires were about 50 nm.The length and diameter of nanowires were consistent with the thickness and hole diameter of the PAA.So the growth of nanowires was dependent on the PAA template.It was demonstrated by XRD that the crystal constitution of the PAA was single θ-Al2O3 and the nanowire was anatase.
    Preparation, polymerization of reverse microemulsion of acrylamide and its micro-structure
    WANG Fenghe, LU Shi, LEI Wu, XIA Mingzhu, WEI Yunyang, WANG Fengyun
    2006, 57(6):  1447-1452. 
    Abstract ( 772 )   PDF (865KB) ( 417 )  
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    The reverse microemulsion of Span80-Tween80/isooctane/AM-H2O was prepared and polymerized, and the regular changes of electrical conductance at different HLB values were studied with the conductivity method.The effects of adding n-butanol, NaCl and NaAc on the changes of conductivity properties were discussed.The micro-structure and the size distribution of PAM particle were invested with TEM, AFM, DSC, laser nanometer measurement before and after polymerization.The results showed that the change of electrical conductance was lower when HLB value approached 5.4, it almost had no change when the concentration of n-butanol was 25 g•L-1, and its stability was enhanced when 50 g•L-1 NaCl or 25 g•L-1 NaAc was added in the system.Polymer microemulsion relative molecule weight(MR)5.64×106 and solid content of PAM 32% was obtained after polymerization, and the polymer was mono-disperse, globular nanometer material.The diameter of PAM particle(D) was 140 nm, and its size distribution was narrow.The surface area and glass transformation temperature (Tg) of the polymer was 21.684 m2•g-1 and 193℃,respectively.
    材料科学与工程

    Preparation and magnetic properties of Fe21Ni79 alloy nanowire arrays

    YAO Suwei;MO Min;ZHANG Weiguo
    2006, 57(6):  1453-1457. 
    Abstract ( 649 )   PDF (1246KB) ( 251 )  
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    By using AC electrochemical deposition,ordered Fe21Ni79 alloy nanowire arrays were fabricated into the anodic alumina oxide(AAO)templates.The nanowires were about 60 nm in diameter and 9.7 μm in length.The morphology,structure and magnetic properties of the Fe21Ni79 alloy nanowires were characterized by scanning electron microscopy(SEM),transmission electron microscopy(TEM),X-ray diffraction(XRD)and vibrating sample magnetometer(VSM),respectively.The results indicated that the nanowires in an array were very regular,with a controllable aspect ratio.Such nanowire arrays were in fcc structure.The hysteresis loops showed that the nanowire arrays had excellent perpendicular magnetic anisotropy with their easy magnetization axis parallel to nanowire arrays.The as-deposited samples had high squareness(Mr/Ms)(about 0.86)and large coercivity(as high as 1203Oe)when the external magnetic field was perpendicular to membranes.Annealing could improve the coercivity and squareness of nanowire arrays.Coercivity increased with temperature and reached its maximum value(1315Oe)at 500℃,then with further increasing temperature coercivity decreased sharply.The change of squareness followed a similar pattern.

    Demineralization of Hainan coconut shell and its residue for preparing high surface area activated carbon

    YAO Boyuan;HUANG Guangmin;DOU Zhifeng;LIN Baiyun
    2006, 57(6):  1458-1463. 
    Abstract ( 823 )   PDF (1036KB) ( 570 )  
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    As raw materials for preparing high surface area activated carbon(HSAAC), there are distinct differences between coconut shell and petroleum coak.For preparing high quality HSAAC, coconut shell and its residue must be demineralized.The result of orthogonal test indicated that the ash content of coconut shell and its residue treated under optimal conditions of 10% H3PO4 and 3h at room temperature,could be decreased to 0.42% and 0.75%,respectively.After improving the process of coconut shell acid hydrolyzation, the ash content of coconut shell residue could be decreased to 0.40%.Therefore, they can be excellent raw materials for preparing HSAAC.After the products were treated with acid, the iodine number of the products made from these materials increased by 9% and the specific surface area of the products could be also increased by 11% via floatation to remove free ash.

    Kinetics of microemulsion polymerization of octamethylcyclotetrasiloxane

    XU Yongshen;LIU Ying;ZHAO Ning;YUAN Caideng
    2006, 57(6):  1464-1467. 
    Abstract ( 603 )   PDF (735KB) ( 515 )  
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    The kinetics of octamethylcyclotetrasiloxane ring-opening polymerization in microemulsion with pentanol as co-emulsifier and dodecylbenzene sulfonic acid as emulsifier as well as catalyst were studied.The effects of reaction temperature,ratio of emulsifier-to-coemulsifier and introducing crosslink agent VTMS on polymerization rate were investigated in detail.The results showed that microemulsion polymerization did not have any constant reaction rate period as was observed in conventional emulsion polymerization.The polymerization reaction rate increased immediately,entering a fast reaction stage then decreased quickly after reaching a certain conversion,and finally approached equilibrium conversion.A higher temperature was favorable to speeding up polymerization.The size of initial monomer drops became smaller with increasing ratio of emulsifier-to-coemulsifier.This speeded up polymerization and decreased the size of polymer latex particles.Introducing crosslink agent VTMS could change linear polysiloxane into crosslinked elastic network and influence the equilibrium of the condensation reaction of end-hydroxyl polysiloxane by inhibiting inverse reaction.The polymerization was speeded up as well.
    Swelling behavior of superabsorbent resin in aqueous solutions
    LIN Hailin, CUI Yingde, LI Xinming, LIAO Liewen, YIN Guoqiang, JIA Zhenyu
    2006, 57(6):  1468-1473. 
    Abstract ( 681 )   PDF (699KB) ( 479 )  
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    A super water absorbent resin was synthesized by means of aqueous solution polymerization from etherificated sodium alginate, acrylic acid and polyvinyl alcohol,with N, N′-methylenebisacrylamide as crosslinking agent, (NH4)2S2O8-NaHSO3 as initiator.The equilibrium water contents of the resin in various pH buffer solutions and saline solution were determinated and compared.In acidic solution, the swelling of the water absorbent resin was controlled by —COO- protonation and followed non-Fickian transport.In alkaline solution,the swelling was controlled by solvent diffusion and followed Fickian transport.When the pH of solution was increased,the equilibrium water content of the resin increased.When ionic strength was close to each other, water absorbency in various pH buffer solutions was relatively lower than that in monovalent metal saline solutions but higher than that in divalent metal saline solutions.The mechanism of resin-solvent interaction was also studied.
    Novel synthesis route and preparation of poly(p-phenylenebenzobisoxazole)
    JIN Ningren, ZHANG Yanfeng, HU Jianmin, LIU Xiaofeng
    2006, 57(6):  1474-1481. 
    Abstract ( 804 )   PDF (884KB) ( 613 )  
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    In order to upgrade the performance of poly(p-phenylenebenzobisoxazole) (PBO) materials and to promote its commercialization,a novel method for preparing PBO resin as developed by the homo-
    polycondensation of a new AB-PBO monomer, 2-(4-methoxycarbonylphenyl)-5-amino-6-hydroxybenzoxazole (MAB), which was innovatively synthesized by the selective reduction of 4,6-dinitroresorcinol (DNR), then condensation-cyclization with 4-methoxycarbonylbenzoyl chloride and finaly catalytic-hydrogenation.The results showed that: (1) The intrinsic viscosity of PBO resin prepared from 98.2% purity MAB was more than 10 dl/g in glassware,the total yield (based on DNR) was more than 64 %, polymerization time was shortened to 15 h and the operation was convenient; (2) MAB was exactly identified by 1H-NMR, 13C-NMR, FT-IR and easily prepared at a total yield of 66%.The process has advantages of simple raw materials preparation, controllable selective reduction, one-pot condensation-cyclization, mild hydrogenation condition, and good economics.The selective reduction product: 4-Amino-6-nitroresorcinol hydrochloride (ANR•HCl) could be used as a key intermediate in the improvement of PBO performance; (3) The novel synthesis route could be developed into a new technique for commercialization.The new AB-PBO monomer, has outstanding stability (purity decreases only 0.12% after 270 days in the presence of air).There is no need for antioxidant agent in storage and polycondensation.MAB has equi-molar polycondensing group.The novel synthesis route is better than the AA-type 4,6-diamino resorcinol dihydrochloride plus BB-type terephthalic acid monomers co-polycondensation route.

    Preparation of ultrafine calcium carbonate with micropore dispersion
    WU Guohua, PIAO Xianglan, WANG Yujun, ZHU Shenlin
    2006, 57(6):  1482-1485. 
    Abstract ( 576 )   PDF (910KB) ( 270 )  
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    Ultrafine particles of CaCO3 were synthesized with micropore dispersion in gas-liquid (slurry) systems.Experiments was conducted on carbonation of Ca(OH)2/H2O system.Micropore plate was used for the dispersion of mixed gas containing CO2.Therefore,the processes of momentum transfer, mass transfer and reaction were enhanced.The results showed that ultrafine particles with diameter about 40nm and specific surface area more than 30m2•g-1 were prepared successfully.The crystal structure of particles was characterized with BET, FTIR and TEM.
    材料科学与工程

    Synthesis and characterization of SBA-16-type mesoporous silica under a moderately acidic condition

    JIN Zhengwei;WANG Xiaodong;CUI Xiuguo
    2006, 57(6):  1486-1489. 
    Abstract ( 690 )   PDF (743KB) ( 361 )  
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    A SBA-16-type mesoporous silica material was synthesized under a moderately acidic condition of 0.5 mol•L-1 HCl solution.These mesoporous materials were characterized with X-ray diffraction(XRD)pattern,scanning electron microscopy(SEM),transmission electron microscopy(TEM),and nitrogen adsorption-desorption measurements.The three-dimensional microporosity of the prepared mesoporous silica having ordered hexagonal mesoporous structure was evidenced by the well-defined XRD patterns combined with TEM photographs.SEM observation showed a highly ordered cubic crystal structure for the prepared mesoporous silica.The size of these crystallites was maintained within the range of 4—6 μm,which is fairly important for the application to the stationary phase for separation.The nitrogen adsorption-desorption analysis revealed that the prepared mesoporous silica possessed a small pore diameter of 3.68 nm,a total surface area of 363.65 m2•g-1,a total pore volume of 0.38 cm3•g-1,and a pore-wall thickness of 6.63 nm.These features may lead to higher thermal and hydrothermal stability,excellent microporosity,and good connectivity.The mesoporous silica prepared in this study exhibited potential applications to catalysis,sensoring,and separation.

    Elimination of hard aggregation of bismuth-doped tin dioxide nanometer powders prepared by wet chemical method

    HE Qiuxing;TU Weping;HU Jianqing
    2006, 57(6):  1490-1495. 
    Abstract ( 740 )   PDF (1071KB) ( 205 )  
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    Bismuth-doped tin dioxide (BTO) nanometer powders were prepared by the wet chemical method using tin tetrachloride (SnCl4), bismuth nitrate [Bi(NO3)3] and ammonia as raw materials. Non-bridge hydroxides and capillary force between particles were found to be key factors causing hard aggregation of BTO through analyzing the formation mechanism of hard aggregation. The hard aggregation of BTO was eliminated effectively when the Bi-Sn precursor (BSP) was treated with post processing including dispersing with ultrasonic wave, refluxing and distilling with addition of n-butanol and benzene (DRD) and drying by microwave. Characterized with X-ray diffraction (XRD) and transmission electron microscopy (TEM), BTO spherical particles with tetragonal phase structure are well crystallized, dispersed easily and the average size was less than 10 nm.

    Thermal decomposition dynamics of epoxy adhesive in adhesive/graphite joints
    WANG Jun, LIU Wenbin, WANG Chao
    2006, 57(6):  1496-1499. 
    Abstract ( 748 )   PDF (548KB) ( 485 )  
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    The energy dispersive X-ray analysis method can measure the elemental compositions and changes of the epoxy adhesive in adhesive/graphite joints.The weight loss of the adhesive in the adhesive/graphite joint can be measured with EDX, so the thermal decomposition dynamics of the epoxy adhesive in the joint can be determined.The values of thermal decomposition energy of the adhesive in the joint and in the air atmosphere were -35.89 kJ•mol-1 and -34.43 kJ•mol-1,respectively.The rate of thermal decomposition of the adhesive in the joint was lower than that of the adhesive in the air,because air was excluded in the joint.It auord with the rule of thermal decomposition of adhesive.This is a new method of measuring some properties of adhesive in the joints.