化工学报 ›› 2010, Vol. 61 ›› Issue (2): 405-412.

• 过程系统工程 • 上一篇    下一篇

大型聚丙烯生产装置牌号切换滚动时域控制

何德峰,邹涛,俞立   

  1. 浙江工业大学信息工程学院
  • 出版日期:2010-02-05 发布日期:2010-02-05

Receding horizon control for grade transition of large-scale polypropylene production plants

HE Defeng,ZOU Tao,YU Li   

  • Online:2010-02-05 Published:2010-02-05

摘要:

基于滚动时域优化控制策略,提出了一种大型双环管聚丙烯生产过程最优牌号切换控制方法。首先结合机理分析,以Hammerstein模型描述聚丙烯牌号切换过程中质量指标动态特性;其次,根据牌号切换的性能指标,滚动优化计算每个时刻各反应器中聚合温度、氢气与丙烯浓度比、共聚单体乙烯与丙烯浓度比等操作变量。进一步结合双层控制结构和状态观测器设计,实现聚丙烯产品牌号切换的滚动优化闭环控制,并预测聚合物产品各质量指标的动态轨迹。最后,通过给出多个牌号切换实例仿真验证本文结果的有效性和实用性。

关键词:

聚丙烯, 牌号切换, Hammerstein模型, 滚动时域控制, 状态观测器

Abstract:

Based on the receding horizon optimized control strategy, an optimal control method of grade transition was presented for the large-scale bi-tubular polypropylene production process.Firstly, with mechanism analysis, the Hammerstein model was used to represent the dynamics of resin quality in the grade transition process.Secondly, by receding optimization of the performance index of grade transition, the controlled variables in all reactors were computed in each sampling time, such as polymerization temperature, ratio of hydrogen to propylene and ratio of ethylene to propylene.Moreover, introducing the two-tie control structure and design of state estimator yielded receding optimized closed-loop control of polypropylene grade transition and predicted the dynamic trajectories of the polymer quality in all bi-tubular reactors.Finally, an example of simulation of multi-grade transition control was used to illustrate the effectiveness of the result in this paper.

Key words:

聚丙烯, 牌号切换, Hammerstein模型, 滚动时域控制, 状态观测器