CIESC Journal ›› 2019, Vol. 70 ›› Issue (10): 3704-3711.DOI: 10.11949/0438-1157.20190768
• Reviews and monographs • Previous Articles Next Articles
Received:
2019-07-04
Revised:
2019-08-24
Online:
2019-10-05
Published:
2019-10-05
Contact:
Shufen ZHANG
通讯作者:
张淑芬
基金资助:
CLC Number:
Shufen ZHANG. Current status and development trend of China’s dyestuff industry[J]. CIESC Journal, 2019, 70(10): 3704-3711.
张淑芬. 中国染料工业现状与发展趋势[J]. 化工学报, 2019, 70(10): 3704-3711.
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染料类别 | 代表性染料结构 | 代表性染料名称 |
---|---|---|
分散染料 | | 分散红60 (C. I. Disperse Red 60) |
阳离子染料 | | 阳离子红GTL (C. I. Basic Red 18) |
酸性染料 | | 酸性大红G (C. I. Acid Red 1) |
直接染料 | | 直接耐酸大红4BS (C. I. Direct Red 23) |
冰染染料 | | (左)色酚AS(C. I. Azo Coupling Component 2); (右)红色基B(C. I. Azo Diazo Component 5) |
还原染料 | | 还原大红R (C. I. Vat Red 29) |
Table 1 Categories and representative structures of dyes physically bounded to fibers
染料类别 | 代表性染料结构 | 代表性染料名称 |
---|---|---|
分散染料 | | 分散红60 (C. I. Disperse Red 60) |
阳离子染料 | | 阳离子红GTL (C. I. Basic Red 18) |
酸性染料 | | 酸性大红G (C. I. Acid Red 1) |
直接染料 | | 直接耐酸大红4BS (C. I. Direct Red 23) |
冰染染料 | | (左)色酚AS(C. I. Azo Coupling Component 2); (右)红色基B(C. I. Azo Diazo Component 5) |
还原染料 | | 还原大红R (C. I. Vat Red 29) |
反应基团 | 反应基团结构 | 适宜反应 温度/℃ | 国外商品牌号 | 国内商品牌号 | 固色率/ % | 主要染色方式 |
---|---|---|---|---|---|---|
二氯均三嗪 | | 40~50 | Procion MX | X | 50~60 | 染色 |
对位酯 | | 60 | Remazol | KN | ≈60 | 浸染,轧染,冷轧染和印 |
一氯均三嗪 | | 80~90 (0~5) | Procion H | K | ≥60 | 染色和印花(冷轧堆) |
溴代丙烯酰胺 | | 70 | Lanasol | PW | ≥70 | 浸染(羊毛) |
一氟均三嗪 | | ≤60 | Cibacron F | — | 65~75 | 浸染 |
二氟一氯嘧啶 | | 60,85 | Levafix P-A,E-A | F | 70 | (丝绸) |
双一氯均三嗪 | 80~90 (0~5) | Procion HE | KE | 70~85 | 染色和印花(冷轧堆) | |
一氯均三嗪+乙基砜硫酸酯 | 60 | Sumifix Supra | M | 65~80 | 浸染,连续轧染和印花 | |
双一氟均三嗪 | 60 | Cibacron LS | — | ≥75 | 浸染 | |
双溴代丙烯酰胺 | 60 | Lanasol | 德龙素 | ≈ 90 | 浸染(羊毛) | |
一氟均三嗪+乙烯砜硫酸酯 | 60 | Cibacron C | Liyuansol FL | ≥80 | 冷轧堆染色 轧染和浸染 |
Table 2 Types, dyeing temperature and fixation on cotton of reactive dyes containing azo chromophores
反应基团 | 反应基团结构 | 适宜反应 温度/℃ | 国外商品牌号 | 国内商品牌号 | 固色率/ % | 主要染色方式 |
---|---|---|---|---|---|---|
二氯均三嗪 | | 40~50 | Procion MX | X | 50~60 | 染色 |
对位酯 | | 60 | Remazol | KN | ≈60 | 浸染,轧染,冷轧染和印 |
一氯均三嗪 | | 80~90 (0~5) | Procion H | K | ≥60 | 染色和印花(冷轧堆) |
溴代丙烯酰胺 | | 70 | Lanasol | PW | ≥70 | 浸染(羊毛) |
一氟均三嗪 | | ≤60 | Cibacron F | — | 65~75 | 浸染 |
二氟一氯嘧啶 | | 60,85 | Levafix P-A,E-A | F | 70 | (丝绸) |
双一氯均三嗪 | 80~90 (0~5) | Procion HE | KE | 70~85 | 染色和印花(冷轧堆) | |
一氯均三嗪+乙基砜硫酸酯 | 60 | Sumifix Supra | M | 65~80 | 浸染,连续轧染和印花 | |
双一氟均三嗪 | 60 | Cibacron LS | — | ≥75 | 浸染 | |
双溴代丙烯酰胺 | 60 | Lanasol | 德龙素 | ≈ 90 | 浸染(羊毛) | |
一氟均三嗪+乙烯砜硫酸酯 | 60 | Cibacron C | Liyuansol FL | ≥80 | 冷轧堆染色 轧染和浸染 |
Fig.8 Schematic structure of poly(acrylamide-co-vinylamine) macromolecular crosslinking dyes(chromo is yellow, red and blue chromophores, respectively. X is connecting group between macromolecule and chromophore, it is also reactive group with fibers)
结构类型 | 染料名称 | 上染率/% | 固色率/% | 反应率/% | 耐洗牢度/级 | 摩擦牢度/级 | 日晒牢度/级 | ||||
---|---|---|---|---|---|---|---|---|---|---|---|
变色 | 棉沾 | 丝沾 | 干 | 湿 | |||||||
单发色体染料 | 对比染料 | C. I. R. Yellow 8 | 87 | 79 | 91 | 3~4 | 3~4 | 4 | 4~5 | 3~4 | 3~4 |
C. I. R. Red 227 | 84 | 76 | 90 | 3~4 | 4 | 4 | 4~5 | 3~4 | 4 | ||
创制染料 | ADH-Y2 | 97 | 88 | 91 | 4 | 3~4 | 4 | 4~5 | 4 | 4~5 | |
ADH-R4 | 92 | 84 | 91 | 4 | 4~5 | 4~5 | 4~5 | 4 | 4~5 | ||
对比染料 | C.I. R. Black 5 | 79 | 70 | 89 | 4 | 4~5 | 4~5 | 4~5 | 3~4 | 4~5 | |
C.I. R Blue 198① | 96 | 90 | 94 | 4 | 4 | 4~5 | 4~5 | 3~4 | 5~6 | ||
创制染料 | ADH-B1 | 98 | 94 | 96 | 4~5 | 4 | 4~5 | 4 | 3~4 | 5 | |
ADH-B2 | 96 | 91 | 95 | 4~5 | 4~5 | 4~5 | 4~5 | 4 | 5~6 | ||
ADH-Black | 94 | 91 | 97 | 4 | 4~5 | 4~5 | 4~5 | 4 | 5 | ||
双发色体染料 | 对比染料 | Cibacron Yellow LS-R HC② | 87 | 81 | 93 | 4 | 4 | 4 | 4~5 | 4 | 5~6 |
创制染料 | ADH-OR1 | 94 | 91 | 97 | 3~4 | 4~5 | 4~5 | 4 | 3 | 3~4 | |
ADH-R1 | 97 | 90 | 93 | 4 | 4~5 | 4~5 | 4~5 | 3~4 | 5 | ||
ADH-7R | 98 | 90 | 92 | 4~5 | 4~5 | 4~5 | 4~5 | 4~5 | 4 | ||
ADH-G | 93 | 90 | 97 | 4~5 | 4~5 | 4~5 | 4~5 | 3~4 | 4 | ||
ADH-B2A | 99 | 94 | 95 | 4~5 | 4~5 | 4~5 | 4~5 | 4 | 5~6 |
Table 3 Dyeing properties of high-fixation reactive dyes for industrial application and best one in world
结构类型 | 染料名称 | 上染率/% | 固色率/% | 反应率/% | 耐洗牢度/级 | 摩擦牢度/级 | 日晒牢度/级 | ||||
---|---|---|---|---|---|---|---|---|---|---|---|
变色 | 棉沾 | 丝沾 | 干 | 湿 | |||||||
单发色体染料 | 对比染料 | C. I. R. Yellow 8 | 87 | 79 | 91 | 3~4 | 3~4 | 4 | 4~5 | 3~4 | 3~4 |
C. I. R. Red 227 | 84 | 76 | 90 | 3~4 | 4 | 4 | 4~5 | 3~4 | 4 | ||
创制染料 | ADH-Y2 | 97 | 88 | 91 | 4 | 3~4 | 4 | 4~5 | 4 | 4~5 | |
ADH-R4 | 92 | 84 | 91 | 4 | 4~5 | 4~5 | 4~5 | 4 | 4~5 | ||
对比染料 | C.I. R. Black 5 | 79 | 70 | 89 | 4 | 4~5 | 4~5 | 4~5 | 3~4 | 4~5 | |
C.I. R Blue 198① | 96 | 90 | 94 | 4 | 4 | 4~5 | 4~5 | 3~4 | 5~6 | ||
创制染料 | ADH-B1 | 98 | 94 | 96 | 4~5 | 4 | 4~5 | 4 | 3~4 | 5 | |
ADH-B2 | 96 | 91 | 95 | 4~5 | 4~5 | 4~5 | 4~5 | 4 | 5~6 | ||
ADH-Black | 94 | 91 | 97 | 4 | 4~5 | 4~5 | 4~5 | 4 | 5 | ||
双发色体染料 | 对比染料 | Cibacron Yellow LS-R HC② | 87 | 81 | 93 | 4 | 4 | 4 | 4~5 | 4 | 5~6 |
创制染料 | ADH-OR1 | 94 | 91 | 97 | 3~4 | 4~5 | 4~5 | 4 | 3 | 3~4 | |
ADH-R1 | 97 | 90 | 93 | 4 | 4~5 | 4~5 | 4~5 | 3~4 | 5 | ||
ADH-7R | 98 | 90 | 92 | 4~5 | 4~5 | 4~5 | 4~5 | 4~5 | 4 | ||
ADH-G | 93 | 90 | 97 | 4~5 | 4~5 | 4~5 | 4~5 | 3~4 | 4 | ||
ADH-B2A | 99 | 94 | 95 | 4~5 | 4~5 | 4~5 | 4~5 | 4 | 5~6 |
颜色 | 耐洗牢度/级 | 耐日晒牢度/级 | 耐摩擦牢度/级 | ||
---|---|---|---|---|---|
褪色 | 沾色 | 干摩 | 湿摩 | ||
黑 | 4 | 4 | 4~5 | 4~5 | 4 |
黄 | 4 | 4~5 | 4~5 | 4~5 | 4~5 |
蓝 | 4 | 4~5 | 4~5 | 4~5 | 4 |
红 | 4 | 4~5 | 4~5 | 4~5 | 4 |
Table 4 Colorfastness results of inkjet printing
颜色 | 耐洗牢度/级 | 耐日晒牢度/级 | 耐摩擦牢度/级 | ||
---|---|---|---|---|---|
褪色 | 沾色 | 干摩 | 湿摩 | ||
黑 | 4 | 4 | 4~5 | 4~5 | 4 |
黄 | 4 | 4~5 | 4~5 | 4~5 | 4~5 |
蓝 | 4 | 4~5 | 4~5 | 4~5 | 4 |
红 | 4 | 4~5 | 4~5 | 4~5 | 4 |
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