CIESC Journal ›› 2012, Vol. 63 ›› Issue (5): 1615-1621.DOI: 10.3969/j.issn.0438-1157.2012.05.041

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Kinetics of deposition of MgO coating on surface of MgO-CaO clinker

LI Botao,YIN Hongfeng,MA Yanlong,GUAN Jiang   

  1. School of Materials Science and Engineering,Xi’an University of Architecture and Technology
  • Received:2011-10-17 Revised:2011-10-31 Online:2012-05-05 Published:2012-05-05

镁钙砂表面沉积MgO涂层的动力学分析

李波涛,尹洪峰,马艳龙,关江   

  1. 西安建筑科技大学材料科学与工程学院
  • 通讯作者: 尹洪峰

Abstract: MgO-CaO clinker refractory has the disadvantage of poor hydration resistance.MgO coating was deposited on the surface of MgO-CaO clinker by carbothermal reduction of MgO with carbon black as reducing agent and oxidation of the resulted vapor-phase Mg through diffusion.Deposition kinetics,morphology and growth mechanism of MgO coating and influence of coating thickness on hydration resistance of MgO-CaO clinker were investigated.The results indicated that there existed two kinds of controlling mechanism at 1400—1600℃.Deposition process was controlled by chemical reaction and the apparent activated energy was 97.82 kJ·mol-1 at 1400—1500℃.However,at 1500—1600℃ the process was controlled by diffusion,and the apparent activated energy was 19.18 kJ·mol-1.Morphology of MgO coating showed that the MgO growth on magnesia or calcia was typical two-dimensional step-like,but the growth mechanism of MgO coating on either one was not the same.Hydration results showed that the optimal process parameters was that MgO-CaO clinker was treated at 1600℃ for 6 h,and the mass gain percent for treated MgO-CaO clinker was 0.02%,which was 1/150 of untreated one.

Key words: magnesia-calcia clinker, MgO coating, deposition kinetics, hydration resistance

摘要: 采用MgO碳热还原和扩散氧化法在镁钙砂表面沉积MgO涂层,研究了MgO涂层的沉积动力学、微观形貌、生长机制以及涂层厚度对镁钙砂抗水化性能的影响。结果表明:随着反应温度的升高,沉积过程存在两个控制机理,在1400~1500℃之间,为化学动力学控制,反应为一级反应,活化能为97.82 kJ·mol-1;在1500~1600℃之间,沉积过程为扩散控制,扩散活化能为19.18 kJ·mol-1;MgO涂层以方镁石和方钙石为基底均呈二维台阶状生长,但二者生长机制并不完全相同;抗水化实验结果显示最佳处理温度为1600℃、沉积时间为6 h,镁钙砂水化质量增加率为0.02%,约是处理前的1/150。

关键词: 镁钙砂, MgO涂层, 动力学, 抗水化性

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