CIESC Journal ›› 2017, Vol. 68 ›› Issue (6): 2510-2518.DOI: 10.11949/j.issn.0438-1157.20170003

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Characterization and analysis of textile sludge char from moving bed pyrolyser under microwave irradiation

ZHANG Hedong, GAO Zuopeng, AO Wenya, FU Jie, RAN Chunmei, MAO Xiao, KANG Qinhao,LIU Yang, LIU Guangqing, CHEN Xiaochun, DAI Jianjun   

  1. College of Chemical Engineering, Beijing University of Chemical Technology, Beijing 100029, China
  • Received:2017-01-03 Revised:2017-02-27 Online:2017-06-05 Published:2017-06-05
  • Contact: 10.11949/j.issn.0438-1157.20170003

基于移动床的印染污泥微波热解及固相产物的表征与分析

张贺东, 高作鹏, 敖文雅, 付洁, 冉春梅, 毛笑, 康秦豪, 刘洋, 刘广青, 陈晓春, 代建军   

  1. 北京化工大学化学工程学院, 北京 100029
  • 通讯作者: 代建军

Abstract:

The paper investigated pyrolysis of textile sludge in a moving bed pyrolyser under microwave irradiation. Microwave power, temperature, gas and solid residence times, and catalysts were studied. Elemental analysis, scanning electron microscopy (SEM), BET surface area analysis, X-ray fluorescence spectroscopy (XRF), X-ray diffraction (XRD) and inductively coupled plasma mass spectrometry (ICP-MS) were conducted and analyzed. It showed that the sludge char (SC) yield decreased and non-condensable gas yield increased as temperature increased. At 750℃, the SC yield was 63.87%(mass). Addition of CaO and Fe increased SC yield, and the H2, CO and CH4 contents, and decreased CO2 content in the non-condensable gas. Maximum H2 content was up to 64.17%. The contents of C, H and O in SC decreased as temperature increased, while S content increased. The BET surface area reached the maximum at 550℃, which was consistent with the SEM observation. The ICP-MS results showed that the heavy metals in SC met the requirements of emissions standards in China. The moving bed pyrolyser under microwave irradiation provided a promising prospect to efficiently treat and dispose TS.

Key words: textile sludge, microwave pyrolysis, sludge char

摘要:

采用微波热解技术,通过改变微波功率、热解温度、气体和固体停留时间、添加催化剂,探究印染污泥热解的特性。采用元素分析、扫描电镜(SEM)、BET比表面积仪、X射线荧光光谱仪(XRF)、X射线衍射仪(XRD)和电感耦合等离子体质谱仪(ICP-MS)对印染污泥和泥炭进行了分析。实验结果表明,随着温度的升高,泥炭产率逐渐降低,750℃时降到63.87%(质量);气体产率随温度逐渐增加。添加CaO和Fe,泥炭产率增加,不可凝气体中CO2含量减少,H2、CO和CH4含量增加,最大H2含量达64.17%。随着热解温度的升高,泥炭中C、H、N元素含量逐渐降低,S含量有所升高。热解温度在550℃时,泥炭的比表面积达到最大值91.9 m2·g-1。经微波热解后,污泥中的重金属符合农业排放标准的要求。

关键词: 印染污泥, 微波热解, 泥炭

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