化工学报 ›› 2025, Vol. 76 ›› Issue (2): 879-887.DOI: 10.11949/0438-1157.20241253

• 材料化学工程与纳米技术 • 上一篇    下一篇

面向立体异构的丁二烯乳液聚合过程模型化

吴雨轩1(), 常诚1,2(), 顾雪萍1,2(), 冯连芳1,2, 张才亮1,2   

  1. 1.浙江大学化学工程与生物工程学院,化学工程联合国家重点实验室,浙江 杭州 310027
    2.浙江大学衢州研究院,浙江 衢州 324000
  • 收稿日期:2024-11-05 修回日期:2024-12-03 出版日期:2025-02-25 发布日期:2025-03-10
  • 通讯作者: 常诚,顾雪萍
  • 作者简介:吴雨轩(2000—),女,硕士研究生,wu_yuxuan@zju.edu.cn
  • 基金资助:
    浙江省高端化学品技术创新中心项目

Modeling of butadiene emulsion polymerization process for stereoisomerization

Yuxuan WU1(), Cheng CHANG1,2(), Xueping GU1,2(), Lianfang FENG1,2, Cailiang ZHANG1,2   

  1. 1.State Key Laboratory of Chemical Engineering, College of Chemical Engineering and Biological Engineering, Zhejiang University, Hangzhou 310027, Zhejiang, China
    2.Quzhou Research Institute, Zhejiang University, Quzhou 324000, Zhejiang, China
  • Received:2024-11-05 Revised:2024-12-03 Online:2025-02-25 Published:2025-03-10
  • Contact: Cheng CHANG, Xueping GU

摘要:

立体异构比例影响乳聚丁二烯(polybutadiene latex,PBL)的产品性能。在反应量热装置中以过硫酸钾作为引发剂,以松香酸钠/月桂酸钾/烷基萘磺酸钠作为乳化剂,研究了在反应温度为65~75℃、引发剂投料比(对每100单位质量单体添加引发剂的质量)为0.35%~1.38%下的丁二烯乳液聚合过程;建立了乳液法自由基聚合的严格过程机理模型,运用转化率数据进行参数整定,1, 4-顺式(1, 4-cis)、1, 4-反式(1, 4-trans)和1, 2-乙烯基(1, 2-vinyl)三种立构的链增长活化能分别为39.10、38.50、13.20 kJ/mol,指前因子分别为28.37、23.90、11.70 L/(mol·s),模型可以在误差范围内预测立体异构比例。模拟结果表明:立构比例随反应时间变化,立构比例的大幅变化发生在反应初期,在转化率达到20%后,三种立构比例均趋于稳定;温度升高,1, 4-cis和1, 4-trans比例增大,1, 2-vinyl比例减小;立构比例对引发剂投料比不敏感。

关键词: 立体异构, 聚丁二烯, 乳液, 自由基, 动力学模型

Abstract:

The stereoisomer ratios affect the product properties of emulsion polymerized butadiene. The emulsion polymerization process of butadiene was studied in a reaction calorimeter with potassium persulfate as initiator and sodium abietic acid/potassium laurate/sodium alkyl naphthalene sulfonate as emulsifier at reaction temperature of 65—75℃ and initiator feeding ratio (the mass of initiator added to every 100 units of mass of monomer) of 0.35%—1.38%. The rigorous process mechanism model for emulsion polymerization by free radicals is established, and the parameters were adjusted using the conversion data. The chain growth activation energies of 1,4-cis, 1,4-trans and 1,2-vinyl were 39.10, 38.50 and 13.20 kJ/mol, respectively. The pre-exponential factors were 28.37, 23.90 and 11.70 L/(mol·s), respectively, and the model could predict the stereoisomer ratios within the error range. The simulation results show that the stereoisome changes with the reaction time, and the significant change of the stereoisomer ratio occurs at the beginning of the reaction. After the conversion rate reaches 20%, the three stereoisomer ratios tend to be stable. The proportion of 1,4-cis and 1,4-trans increased, and the proportion of 1,2-vinyl decreased with increasing temperature. The stereoisomer ratios are insensitive to initiator feeding ratio.

Key words: stereoisomerization, polybutadiene, emulsions, radical, kinetic modeling

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