Non-equilibrium thermodynamics analysis and its application for polymer composites design in tribological fields

doi:10.3969/j.issn.0438-1157.2014.05.011

CIESC Journal

Previous Articles Next Articles

Non-equilibrium thermodynamics analysis and its application for polymer composites design in tribological fields

MU Liwen^1,2, SHI Yijun³, FENG Xin², LU Xiaohua²

1 School of Materials Engineering, Nanjing Institute of Technology, Nanjing 211167, Jiangsu, China;
2 State Key Laboratory of Materials-Oriented Chemical Engineering, Nanjing Tech University, Nanjing 210009, Jiangsu, China;
3 Division of Machine Element, Luleå University of Technology, Luleå 97187, Sweden

Received:2014-02-10 Revised:2014-03-24 Online:2014-05-05 Published:2014-05-05
Supported by:
supported by the National Basic Research Program of China (2013CB733501), the National Natural Science Foundation of China(21176113, 51005123), the Priority Academic Program Development of Jiangsu Higher Education Institutions (PAPD) and the Scientific Research Foundation of Nanjing Institute of Technology for the Talent Introduction (YKJ201309).

非平衡热力学在摩擦领域聚合物复合材料设计中的应用

穆立文^1,2, 史以俊³, 冯新², 陆小华²

1 南京工程学院材料工程学院, 江苏南京 211167;
2 南京工业大学材料化学工程国家重点实验室, 江苏南京 210009;
3 瑞典吕勒奥工业大学机械系, 瑞典吕勒奥 97187

通讯作者: 冯新
基金资助:
国家重点基础研究发展计划项目（2013CB733501）；国家自然科学基金项目（21176112，51005123）；江苏高校优势学科建设工程和南京工程学院引进人才启动基金资助项目（YKJ201309）。

Abstract

Abstract: The heat generation and transfer process of self-lubricating materials and friction materials was quantitatively described from the fundamental principle of non-equilibrium thermodynamics. The effect of friction coefficient and thermal conductivity on the contact temperature of materials was studied, and the finding could guide the design of polymer composites. For the self-lubricating materials, the frictional heat generation and transfer process was assumed to be two processes in series. The frictional heat generated was the key controlling factor for stable operation of the friction system. For the friction materials, frictional heat transfer process was assumed to be heat transfer and heat distribution, two processes in parallel, and it was required to reduce thermal conductivity of the brake pads in order to lower contact surface temperature.

Key words: thermodynamics, composites, self-lubricating materials, friction materials, friction heat generation, heat transfer

摘要： 以自润滑材料和摩擦材料为例，基于非平衡热力学原理从热量产生和传递的根本问题出发，研究摩擦系数和热导率对材料接触面温度的影响，指导聚合物基复合材料的设计。对于自润滑材料来说，将摩擦热量产生和传递过程假设成两个过程的串联，发现摩擦热产生是摩擦系统整体稳定运行的关键控制因素。对于摩擦材料来说，将摩擦热量传递过程假设成传递热量和分配热量两个过程的并联，发现需采用降低刹车片热导率的逆向思维降低接触面温度。

关键词: 热力学, 复合材料, 自润滑材料, 摩擦材料, 摩擦热产生, 传热

CLC Number:

MU Liwen, SHI Yijun, FENG Xin, LU Xiaohua. Non-equilibrium thermodynamics analysis and its application for polymer composites design in tribological fields[J]. CIESC Journal, DOI: 10.3969/j.issn.0438-1157.2014.05.011.

穆立文, 史以俊, 冯新, 陆小华. 非平衡热力学在摩擦领域聚合物复合材料设计中的应用[J]. 化工学报, DOI: 10.3969/j.issn.0438-1157.2014.05.011.

References 32

[1]	Wen Shizhu(温诗铸),Huang Ping(黄平). Principles of Tribology [M]. 4th ed. Beijing: Tsinghua University Press, 2012：284
[2]	Zhang Siwei(张嗣伟). Enormous economy potential of tribology application in industry in China——on the survey of present status of tribology application in industry[J]. China Surface Engineering(中国表面工程), 2008, 21(2): 50-52
[3]	Pei Xianqiang(裴先强), Wang Qihua(王齐华), Wang Haijun(王海军). Actuality and prospect in research on fretting of polymers and polymer-based composites[J]. Journal of Materials Science & Engineering(材料科学与工程学报), 2004, 22: 446-451
[4]	Mu L W, Feng X, Zhu J H, Wang H Y, Sun Q J, Shi Y J, Lu X H. Comparative study of tribological properties with different fibers reinforced PTFE/PEEK composites at elevated temperatures[J]. Tribology Transactions, 2010, 53(2): 189-194
[5]	Shi Y J, Mu L W, Feng X, Lu X H. Tribological behavior of carbon nanotube and polytetrafluoroethylene filled polyimide composites under different lubricated conditions[J]. Journal of Applied Polymer Science, 2011, 121 (3): 1574-1578
[6]	Koike H, Kida K, Santos E C, Rozwadowska J, Kashima Y, Kanemasu K. Self-lubrication of PEEK polymer bearings in rolling contact fatigue under radial loads[J]. Tribology International, 2012, 49:30-38
[7]	Burris D L, Sawyer W G. A low friction and ultra low wear rate PEEK/PTFE composite[J]. Wear, 2006, 261(3/4): 410-418
[8]	Dai Zhendong(戴振东), Xue Qunji(薛群基). Progress and development in thermodynamic theory of friction and wear[J]. Science in China(Series E:Technological Sciences)(中国科学 E 辑: 技术科学), 2009, 39(7): 1211-1215
[9]	Klamecki B E. Wear―an entropy production model[J]. Wear, 1980, 58: 325-330
[10]	Klamecki B E. A thermodynamic model of friction[J]. Wear, 1980, 63: 113-120
[11]	Klamecki B E. Energy dissipation in sliding[J]. Wear, 1982, 77: 115- 128
[12]	Dai Zhendong(戴振东), Wang Min(王珉), Xue Qunji(薛群基). Introduction to Tribo-thermodynamics(摩擦体系热力学引论)[M]. Beijing: National Defence Industry Press, 2002:30-44
[13]	Huang Jianmeng, Gao Chenghui, Tang Xusheng, Lin Xiezhao. Numerical modeling and analysis of the thermal-structure coupling of the disc brake [J]. Chinese Journal of Mechanical Engineering, 2008, 44(2): 145-151
[14]	Wang Huaiyuan(汪怀远), Yang Shuhui(杨淑慧), Zhang Shuai(张帅), Wang Guiying(汪桂英), Zhu Yanji(朱艳吉), Lin Shan(林珊). The finite element simulation for surface frictional heat of PEEK matrix composite [J].Polymer Materials Science and Engineering(高分子材料科学与工程), 2013,29(3):182-190
[15]	Jakubinek M B, White M A, Mu M F, Winey K I. Temperature dependence of thermal conductivity enhancement in single-walled carbon nanotube/polystyrene composites[J].Applied Physics Letters, 2010, 96:083105
[16]	Xu Nanping(徐南平), Shi Jun(时钧). Progress in material-oriented chemical engineering of China[J]. Journal of Chemical Industry and Engineering (China)(化工学报), 2003, 54(4): 423-426
[17]	Jin Wanqin(金万勤), Lu Xiaohua(陆小华),Xu Nanping(徐南平). Advances in Materials-Oriented Chemical Engineering (材料化学工程进展)[M]. Beijing: Chemical Industry Press, 2007:1-8
[18]	Zhu Yudan(朱育丹),Lu Xiaohua(陆小华),Guo Xiaojing(郭晓静),Lü Linghong(吕玲红). Preliminary discussion on scientific connotation and research method of material-oriented chemical engineering: understanding materials based on confined interfacial fluid behavior on mesoscale[J]. CIESC Journal(化工学报), 2013, 64(1): 148-154
[19]	Bhushan B. Modern Tribology Handbook[M]. Boca Raton: CRC Press LLC, 2001.235-236
[20]	Lu Xiaohua(陆小华). Thermodynamics and Molecular Simulation in Materials-oriented Chemical Engineering (材料化学工程中的热力学与分子模拟研究)[M]. Beijing: Science Press, 2011: 183-185
[21]	Ye Changming(叶昌明), Chen Yonglin(陈永林). Research progress of composite of polymer of thermal conductivity[J]. New Chemical Materials(化工新型材料), 2003, 31(2): 45-48
[22]	Lu Xiaohua(陆小华), Ji Yuanhui(吉远辉), Liu honglai(刘洪来). Non-equilibrium thermodynamics analysis and its application for interfacial mass transfer[J]. Science China-Chemistry (中国科学:化学),2011,41(9): 1540-1547
[23]	Incropera F P, Dewitt D P, Bergman T L, Lavine A S. Fundamental of Heat and Mass Transfer(传热和传质基本原理) [M]. Ge Xinshi(葛新石), Ye Hong(叶宏), trans. 6th ed. Beijing: Chemical Industry Press,2007:58-60
[24]	Pauschitz A, Roy M, Franek F. Mechanisms of sliding wear of metals and alloys at elevated temperatures[J]. Tribology International, 2008, 41(7): 584-602
[25]	West G H, Senior J M. High temperature plastics bearing compositions[J]. Tribology, 1973, 6(6): 269-275
[26]	Bijwe J, Kumar M, Gurunath P V, Desplanques Y, Degallaix G E. Optimization of brass contents for best combination of tribo-performance and thermal conductivity of non-asbestos organic (NAO) friction composites[J]. Wear, 2008, 265(5/6): 699-712
[27]	Mu L W, Shi Y J, Feng X, Zhu J H, Lu X H. The effect of thermal conductivity and friction coefficient on the contact temperature of polyimide composites: experimental and finite element simulation[J]. Tribology International,2012,53：45-52
[28]	Lin Zijun(林子钧).Thermo-mechanical coupling numerical analysis of the temperature field of PTFE-based composites during friction[D]. Hefei: Heifei University of Technology, 2010
[29]	Yevtushenko A A, Grzes P. The FEM-modeling of the frictional heating phenomenon in the pad/disc tribosystem (a review)[J]. Numerical Heat Transfer, Part A: Applications, 2010, 58(3): 207-226
[30]	Su Haifu(苏海赋). Thermal-mechanical coupled finite element analysis on disc brake[D]. Guangzhou：South China University of Technology, 2011
[31]	Mu Liwen(穆立文). The influence of heat generation and transfer on the tribological properties of polymer-based composites[D]. Nanjing: Nanjing University of Technology, 2012
[32]	Liu Ying(刘莹), Zhou Qixing(周启兴).Simulation of the friction temperature field for disc brake[J]. Journal of Nanchang University :Engineering & Technology(南昌大学学报:工科版), 2012, 34(3): 258-263

Non-equilibrium thermodynamics analysis and its application for polymer composites design in tribological fields

非平衡热力学在摩擦领域聚合物复合材料设计中的应用

PDF (PC)

Knowledge

Abstract

Cite this article

share this article

References 32

Related Articles 15

Recommended Articles

Metrics

Comments

[1]	Shuangxing ZHANG, Fangchen LIU, Yifei ZHANG, Wenjing DU. Experimental study on phase change heat storage and release performance of R-134a pulsating heat pipe [J]. CIESC Journal, 2023, 74(S1): 165-171.
[2]	Yifei ZHANG, Fangchen LIU, Shuangxing ZHANG, Wenjing DU. Performance analysis of printed circuit heat exchanger for supercritical carbon dioxide [J]. CIESC Journal, 2023, 74(S1): 183-190.
[3]	Aiqiang CHEN, Yanqi DAI, Yue LIU, Bin LIU, Hanming WU. Influence of substrate temperature on HFE7100 droplet evaporation process [J]. CIESC Journal, 2023, 74(S1): 191-197.
[4]	Mingxi LIU, Yanpeng WU. Simulation analysis of effect of diameter and length of light pipes on heat transfer [J]. CIESC Journal, 2023, 74(S1): 206-212.
[5]	Zhiguo WANG, Meng XUE, Yushuang DONG, Tianzhen ZHANG, Xiaokai QIN, Qiang HAN. Numerical simulation and analysis of geothermal rock mass heat flow coupling based on fracture roughness characterization method [J]. CIESC Journal, 2023, 74(S1): 223-234.
[6]	Xin YANG, Wen WANG, Kai XU, Fanhua MA. Simulation analysis of temperature characteristics of the high-pressure hydrogen refueling process [J]. CIESC Journal, 2023, 74(S1): 280-286.
[7]	Minghui CHANG, Lin WANG, Jiajia YUAN, Yifei CAO. Study on the cycle performance of salt solution-storage-based heat pump [J]. CIESC Journal, 2023, 74(S1): 329-337.
[8]	Cheng CHENG, Zhongdi DUAN, Haoran SUN, Haitao HU, Hongxiang XUE. Lattice Boltzmann simulation of surface microstructure effect on crystallization fouling [J]. CIESC Journal, 2023, 74(S1): 74-86.
[9]	Yitong LI, Hang GUO, Hao CHEN, Fang YE. Study on operating conditions of proton exchange membrane fuel cells with non-uniform catalyst distributions [J]. CIESC Journal, 2023, 74(9): 3831-3840.
[10]	Yubing WANG, Jie LI, Hongbo ZHAN, Guangya ZHU, Dalin ZHANG. Experimental study on flow boiling heat transfer of R134a in mini channel with diamond pin fin array [J]. CIESC Journal, 2023, 74(9): 3797-3806.
[11]	Ke LI, Jian WEN, Biping XIN. Study on influence mechanism of vacuum multi-layer insulation coupled with vapor-cooled shield on self-pressurization process of liquid hydrogen storage tank [J]. CIESC Journal, 2023, 74(9): 3786-3796.
[12]	Jianbo HU, Hongchao LIU, Qi HU, Meiying HUANG, Xianyu SONG, Shuangliang ZHAO. Molecular dynamics simulation insight into translocation behavior of organic cage across the cellular membrane [J]. CIESC Journal, 2023, 74(9): 3756-3765.
[13]	Cong QI, Zi DING, Jie YU, Maoqing TANG, Lin LIANG. Study on solar thermoelectric power generation characteristics based on selective absorption nanofilm [J]. CIESC Journal, 2023, 74(9): 3921-3930.
[14]	Yue YANG, Dan ZHANG, Jugan ZHENG, Maoping TU, Qingzhong YANG. Experimental study on flash and mixing evaporation of aqueous NaCl solution [J]. CIESC Journal, 2023, 74(8): 3279-3291.
[15]	Tianhua CHEN, Zhaoxuan LIU, Qun HAN, Chengbin ZHANG, Wenming LI. Research progress and influencing factors of the heat transfer enhancement of spray cooling [J]. CIESC Journal, 2023, 74(8): 3149-3170.