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Table of Content
05 November 2015, Volume 66 Issue 11
    CIESC Journal(HUAGONG XUEBAO)Vol.66 No.11 November 2015
    2015, 66(11):  0-0. 
    Abstract ( 128 )   PDF (1623KB) ( 308 )  
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    Progress in modeling study on phase equilibrium of high salinity reservoir fluids
    WANG Lisheng
    2015, 66(11):  4297-4303.  doi:10.11949/j.issn.0438-1157.20150326
    Abstract ( 241 )   PDF (410KB) ( 300 )  
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    Complex geological environment, such as high temperature, pressure and salinity, is involved in the recovery of deep oil and gas resources. It is well known that there exists high concentration of brine in natural reservoirs and salts deposit during the recovery of oil and brine, when temperature, pressure and the amount of dissolved gases vary. Reservoir damage or well-bore jam is caused by the deposition of salts in the reservoir and well-bore. These are the major factors reducing oil and gas recovery. Currently, phase equilibrium model for describing the deposition behavior of salts from high pressure and salinity reservoir fluids is under development. In this paper, the progress in improving the mixing rule of equation of state parameters by combining a group contribution activity model for electrolyte solutions is reported.

    Analysis of heat transfer efficiency and rate inside fermentation tank with heating coil of biogas projects
    ZHANG Shaopeng, HAN Ruiping, CHEN Jingjing, ZHOU Jun, LU Xiaohua, WANG Changsong
    2015, 66(11):  4304-4311.  doi:10.11949/j.issn.0438-1157.20150617
    Abstract ( 276 )   PDF (586KB) ( 555 )  
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    Heating coil inside the tank is widely used in biogas projects at home and abroad. The various factors affecting the heating and heat transfer of the tank were analyzed from the heat transfer efficiency and rate based on the first and the second laws of thermodynamics. It was found that from the view of the overall heat transfer coefficient, the thermal conductivity and wall thickness were comprehensive considered and then the maximum heat transfer rate was obtained with low speed mixing method by choosing the thick wall with the value of thermal conductivity of above 15 W·m-1·K-1. Meanwhile, the energy consumption of transfer process was analyzed from the view of heat transfer efficiency. It can be obtained that an appropriate increase in the inlet temperature of cold material can reduce the irreversibility of heat transfer and increase the utilization ratio of limited energy for heat transfer process with countercurrent mixing. Therefore, the high-efficient, energy saving and rational theoretical guidance was provided for biogas project using tank heating to achieve the unity of transfer heat rate and efficiency.

    Effect of thermodynamic properties on non-equilibrium condensing flow of wet steam
    HAN Zhonghe, HAN Xu, LI Peng
    2015, 66(11):  4312-4319.  doi:10.11949/j.issn.0438-1157.20150727
    Abstract ( 297 )   PDF (735KB) ( 262 )  
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    Wet steam condensation flows presents a high degree of non-equilibrium characteristics. At present, the condensation parameters are obtained by using semi-empirical formula, while heat transfer temperature difference and coupling problems are seldom considered. A simple condensation nucleation model and droplet growth model for non-equilibrium phase change of wet steam is established in this study. In order to calculate the wet steam parameters and condensation shock wave distribution of non-equilibrium condensation flows, the second-order TVD scheme is adopted. The influence of thermodynamic properties of inlet wet steam on the non-equilibrium condensation flow is examined, the influence of inlet pressure on the condensation characteristic is discussed, and various patterns of inlet subcooled temperature on nucleation rate, droplet number, condensation shock are summarized. It is found that as inlet pressure increases, the condensing location moves upstream. At a lower import subcooled temperature, the condensing position moves downstream. At higher Mach number, nucleation occurs. As the import subcooled temperature increase, the wetness of non-equilibrium condensation phase transition will be higher. After the onset of condensation shock, steam expands continuously along the nozzle and the flow pattern is similar to isentropic flow.

    Visualization study of flow patterns for ethanol-water mixtures condensation in microchannels
    JIANG Rui, MA Xuehu, LAN Zhong, BAI Tao, BAI Yuxiao
    2015, 66(11):  4320-4326.  doi:10.11949/j.issn.0438-1157.20150399
    Abstract ( 222 )   PDF (3226KB) ( 334 )  
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    A visualization experiment was carried out to investigate the condensation flow patterns of the ethanol-water vapor mixtures in an array of microchannels under a wide range of concentration (2%—60%). The microchannel was a trapezoidal silicon one with a hydraulic diameter of 165.87 mm and a length of 50 mm. The visualization study indicated that the ethanol concentration remarkably influenced the flow regimes. Along the flow direction, annular, annular-streak, annular-streak-droplet, annular-churn, injection, droplet-injection and bubble flow patterns were observed in the vapor mixtures condensation of different inlet ethanol concentration (60%, 31%, 20%, 6%, 4%, 2%). Due to the Marangoni effect, the film of the annular flow was more fluctuant comparing with the pure steam condensation. With the decreasing of the ethanol concentration, the injection flow pattern became more regular and the droplet would appear in the injection flow area. The two-phase flow pattern maps of different inlet ethanol concentrations were also developed to describe the experiment. A correlation based on the critical quality correlation was proposed to indicate the transition of the two-phase flow patterns.

    Pressure response and phase transition in process of CO2 pipeline release in industrial scale
    YU Jianliang, GUO Xiaolu, YAN Xingqing, ZHANG Yongchun, CHEN Shaoyun
    2015, 66(11):  4327-4334.  doi:10.11949/j.issn.0438-1157.20150700
    Abstract ( 379 )   PDF (7455KB) ( 353 )  
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    Three groups of CO2 pipeline release experiments were performed using an industrial scale (256 m long, 233 mm id) instrumented pipeline with CO2 pre-discharge phase of gas phase, gas-liquid phase and supercritical phase, respectively. The pressure response and the phase transition were recorded and analyzed in the process of CO2 pipeline release. The results showed that when the pressure wave front arrived, the pressure fall and stagnation appeared in the process of gaseous CO2 release. The phase of CO2 in the pipeline during the gaseous CO2 release was mainly in gas state, but the temperature at the end pipe decreased sharply, leading to the formation of gas-liquid homogeneous CO2. The decompression multiple reflection led to multiple pressure fall sharply and rebound in the release of gas-liquid CO2. Gas-liquid layered CO2 transformed to gas-liquid homogeneous CO2 in the phase transition process of gas-liquid CO2, and then the gas-liquid homogeneous CO2 at the top of pipeline transformed to the gas CO2 and consequently the bottom. The pressure fall sharply and rebound appeared near critical region in the release of supercritical CO2. When the pressure passed through the critical pressure line, the pressure change rate could be stagnation and slow down. The discharge of the supercritical CO2, gas-liquid homogeneous CO2 and gas CO2 appeared in the process of supercritical CO2 release.

    Mass transfer during single bubble growing in static non-Newtonian fluid
    YI Yanyan, WANG Zhihui, YANG Chao, MAO Zaisha, WANG Qibao
    2015, 66(11):  4335-4341.  doi:10.11949/j.issn.0438-1157.20150417
    Abstract ( 316 )   PDF (633KB) ( 678 )  
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    The mass transfer process of growing bubbles has important effect on the design and optimization of gas-liquid contacting devices. By investigating a single carbon dioxide bubble growing in a sodium carboxymethyl cellulose (CMC) solution, the effects of gas velocity, concentration of CMC solution, and diameter of the needle on gas-liquid mass transfer were examined. The shape, surface area and volume of growing bubble were captured by a dynamic contact angle analysis instrument with a micro-CCD camera and the liquid mass transfer coefficient kl was calculated. The results show that the mass transfer coefficient increased with the solution viscosity as CMC concentration increased from 0.2% to 0.8%, with the diameter of the needle changing from 2.5 mm to 4 mm, and with the gas injection rate increased from 1 ml·min-1 to 9 ml·min-1.

    Modeling of gas-solid multi-way coupling of fluidization of slender particles in riser
    CAI Jie, ZHONG Wenqi, YUAN Zhulin
    2015, 66(11):  4342-4349.  doi:10.11949/j.issn.0438-1157.20150445
    Abstract ( 302 )   PDF (3010KB) ( 375 )  
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    The study of gas-solid flow of slender particles is one of the key issues of that of gas-solid two-phase flow. The modeling of motion and force of slender particles in a flow field and the establishment of two-way coupling relation between slender particles and flow field are one of the key researches of gas-solid flow of slender particles. In this paper, on the basis of earlier created models of motion and force of slender particles based on rigid dynamics, in combination with the coupling correlation between Lagrangian time scales and κ-ε model, and with the modified inter-slender particle collision model, a high Reynolds number semi-dense or dense gas-solid multi-way coupling model of slender particles was established. A gas-solid two-phase flow field of slender particles in a riser was simulated using this model. It was shown that there is an evident randomness on the residence positions of slender particles in a riser at different time. The residence of slender particles resulted in the evident decline of pressure and velocity of local flow field. It was also found that there was an evident orientation selectivity of slender particles in the process of fluidization.

    Gas-liquid flow characteristics in serpentine microchannels
    ZHOU Yunlong, SUN Zhenguo
    2015, 66(11):  4350-4358.  doi:10.11949/j.issn.0438-1157.20150429
    Abstract ( 357 )   PDF (1715KB) ( 673 )  
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    In this work, visualization experiments were carried out in serpentine microchannels with Y-type microfluidic junction and small curvature using a high-speed camera. Visible rectangular microchannels with the equivalent diameter of the 177.8 μm were fabricated using transparent glass and polydimethylsiloxane (PDMS). Air and deionized water were well mixed in the Y-type mixer. First, gas and liquid were injected into inlets 1 and 2, respectively. And then, the order would be reversed. Flow characteristics of these two different mixing modes were compared. The main flow patterns such as slug flow, wavy stratified flow and dispersed flow were observed. In this regard, the shape and length of slug, thickness of liquid film and share of liquid droplets entrained by gas phase were investigated in succession, and a new correlation to predict droplets content was proposed based on the measured data. In addition, the arc at the corner can induce slug flow for these two different ways of mixing. Both of them were experiencing tension and fracture processes. The difference was that the latter would like to carry out expansion firstly due to the obstruction by the liquid. The gas-liquid mixture in different ways could have some impact on the flow of each phase and the distribution of two phases near the wall or in the bends was also different.

    Condensation process and heat transfer of vapor bubbles in ultrasonic field
    TANG Jiguo, YAN Changqi, SUN Licheng
    2015, 66(11):  4359-4365.  doi:10.11949/j.issn.0438-1157.20150413
    Abstract ( 352 )   PDF (2023KB) ( 379 )  
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    Condensation processes of vapor bubbles being injected into subcooled water with and without ultrasonic vibration were recorded by a high-speed video camera to analyze the effects of ultrasonic field on the condensation process and heat transfer of vapor bubbles. Experimental results indicated that the lattice shaped capillary wave formed on the bubble surface increased the condensation heat transfer area greatly and intensified the turbulence in the thermal boundary layer around the vapor bubble, enhancing condensation heat transfer and accelerating bubble condensation in the ultrasonic field. Based on experimental data of relatively large vapor bubbles at liquid subcooling of 15—60 K, empirical correlations were obtained for predicting the condensation heat transfer of vapor bubbles with and without ultrasonic, with deviations within ±30%.

    Properties of aerosol formation during wet ammonia-based desulfurization process
    HUANG Rongting, PAN Danping, SHENG Yi, YANG Linjun
    2015, 66(11):  4366-4372.  doi:10.11949/j.issn.0438-1157.20150528
    Abstract ( 277 )   PDF (1878KB) ( 477 )  
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    An ammonia-based wet flue gas desulfurization (WFGD) simulation was built to simulate separately the two different aerosol formation mechanisms in ammonia-based desulfurization process of the inhomogeneous reaction mechanism and the entrainment mechanism. The electrical low pressure impactor (ELPI, Dekati Ltd.) was employed for the online measurement of aerosol concentration in the outlet flue gas after the WFGD scrubber. The pollutant PM sampler was used for aerosol sampling in the flue gas. The samples gathered were then scanned and analyzed by the field emission scanning electron microscope (FESEM). The results showed that the inhomogeneous reaction of NH3 escaped from desulfurization slurry with the moisture and SO2 in the flue gas was the dominating one of the two aerosol formation mechanisms in the ammonia-based WFGD, which produced the majority of the aerosols emitted from the scrubber. It was found that the aerosols were consisted mainly of submicron particles if counted in respect of numerical concentration and micron ones in respect of mass concentration. The amount of aerosols produced was depended mainly on the desulfurization solution pH along with the flue gas temperature at the inlet of WFGD, etc. The entrainment mechanism was of the secondary importance in the aerosol formation in the ammonia-based WFGD. The production of the aerosols was mainly related to the desulfurization solution concentration, the empty tower gas velocity, and so forth.

    Mean residence time of liquid phase in gas-liquid cyclone
    YANG Junwei, ZHAO Jiamin, WANG Jianjun, XIAO Jiazhi, JIN Youhai
    2015, 66(11):  4373-4379.  doi:10.11949/j.issn.0438-1157.20150469
    Abstract ( 389 )   PDF (641KB) ( 817 )  
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    Residence time is a key parameter for the cyclones accompanied by heat and mass transfer or reaction process. The mean residence time of liquid phase in a gas-liquid cyclone was studied in a cold apparatus using the hold-up method. The results showed that the liquid residence times obviously decreased with the increase of the droplets loading, and less decreased with increasing inlet gas velocity. The main reason for the less effect of inlet velocity on the liquid residence time was that the gas-liquid interfacial shear stress was far less than the gravity of liquid film. A new model was developed to estimate the mean residence time of liquid phase in the gas-liquid cyclone based on a force balance on the liquid film. The predicted residence times were in good agreement overall with the measured values. However, the predicted residence times were higher than the measured values within the liquid film Reynolds number Rel < 1200. The relationship between the model deviation and flow pattern of liquid film was discussed.

    Viscosity properties and viscosity reduction of oil sludge from tank bottom
    CUI Jie, ZHENG Xiaoyuan, JIN Yuqi, MA Xiaojun, ZHENG Yaogen
    2015, 66(11):  4380-4387.  doi:10.11949/j.issn.0438-1157.20150457
    Abstract ( 471 )   PDF (1677KB) ( 689 )  
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    The viscosity properties of oil sludge from tank bottom and different methods for its viscosity reduction were investigated using HAKKE VT550 rotational viscometer. The viscosity reduction methods included heating range of 20—60℃, adding surfactant Triton X-100 aqueous solution with the concentration of 0.5% (by mass), and adding the organic solvents of 1-pentanol and 120# solvent oil. The results indicated that the oil sludge exhibited the characteristics of both plastic fluid and pseudo-plastic fluid in the range of 0—600 s-1 for the examined shear rate. The significant shear-thinning behavior can be attributed to the high content of solid particles in the oil sludge. The modeling analysis showed that the Casson model fitted well with the viscosity characteristic curve of the oil sludge with the highest determination coefficient R2=0.986. In comparison with heating to 50℃, the similar viscosity reduction performance can be achieved by adding 10% Triton X-100 solution (by mass) at 20℃ with the viscosity reduction of 50%. The rheological properties of sludge had a tendency to pseudo-plastic fluid behavior. Better performance can be achieved by blending the sludge with a certain amount of organic solvent. When 10% of 120# solvent oil was added to the sample at 20℃ and 300 s-1, the viscosity was reduced by 90% owing to the spatial structure of both the oil and the solid phase was destroyed. The sludge gradually exhibited Newtonian flow behavior.

    Heat transfer characteristics of two-phase cooling loop driven by magnetic pump
    MA Yuezheng, MA Guoyuan, ZHANG Shuang
    2015, 66(11):  4388-4393.  doi:10.11949/j.issn.0438-1157.20150551
    Abstract ( 277 )   PDF (560KB) ( 437 )  
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    An experimental setup of two-phase cooling loop driven by magnetic pump was built. The performance and start-up characteristics of the two-phase cooling loop are evaluated by the air enthalpy difference method. Experimental results show that the two-phase cooling loop driven by magnetic pump presents excellent performance for energy saving. Its start-up is quick and the system reaches a steady state after 600 s. The fluctuations of pressure and temperature in the system are caused by the superheat of the liquid refrigerant in the evaporator during the start-up. The cooling capacity of the system increases with the temperature difference, and increases rapidly with the mass flow rate and then decreases slowly. When the temperature difference is 10℃, the maximum cooling capacity is 3.429 kW and the energy efficiency ratio is 12.94. When the temperature difference is 25℃, they reach 9.241 kW and 29.7, respectively.

    Effect of graphite nanolubricant on R600a flow boiling heat transfer
    CHEN Mengxun, ZHANG Hua, LOU Jiangfeng
    2015, 66(11):  4394-4400.  doi:10.11949/j.issn.0438-1157.20150761
    Abstract ( 301 )   PDF (611KB) ( 379 )  
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    A test rig with a horizontal smooth tube was built to measure flow boiling heat transfer of nanolubricant/refrigerant. The experimental study on heat transfer characteristics of graphite-nanorefrigerant flow boiling inside a horizontal smooth copper tube, with total length of 2.5 m, outside diameter of 9.52 mm, inside diameter of 8 mm and wall thickness of 0.76 mm was performed. Influence of graphite on flow boiling heat transfer characteristics of nanorefrigerant/oil mixture was investigated. There were three kinds of fluid under experiment:R600a, R600a/oil and graphite nanorefrigerant/oil with different graphite mass fractions (0.05%, 0.1% and 0.2%). Flow boiling heat transfer coefficients of these fluid versus vapor quality were measured respectively in a horizontal smooth tube under the mass flow density of 150, 200, 250, 300 kg·m-2·s-1. The results indicated that the presence of graphite enhanced the flow boiling heat transfer. A correlation for predicting the flow boiling heat transfer coefficient of nanorefrigerant/oil mixture with graphite was proposed and it agreed with 94.5% of the experimental data within a deviation of ±15%.

    Heat transfer and flow resistance characteristics with drag reducing nanofluids in circular tube
    SUN Bin, ZHANG Zhimin, YANG Di, LI Hongwei
    2015, 66(11):  4401-4411.  doi:10.11949/j.issn.0438-1157.20150496
    Abstract ( 301 )   PDF (3497KB) ( 461 )  
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    Drag reducing nanofluids can reduce flow resistance and enhance fluid convective heat transfer. In this study, the convective heat transfer coefficient and flow resistance coefficient were determined experimentally at the Reynolds number of 4000—16000, with 0—0.5% mass fraction of graphite multi-walled carbon nanotubes, A12O3, Cu, Al, Fe2O3, and Zn nanoparticles added into a concentration of 100—400 mg·kg-1 cetyl trimethyl ammonium chloride (CTAC) drag reducing fluid. The ratio of the two fluids and preparation method were examined and the overall performance on convective heat transfer and flow characteristics was evaluated. The results show that the drag reducing fluid forming by sodium salicylate, CTAC and deionized water presents certain stability and significant drag reduction characteristic. At the drag reducing fluid concentration of 200 mg·kg-1, the drag reduction performance is the best. Graphite nanoparticles give better overall performance in enhancing convective heat transfer and reducing flow resistance among the nanoparticles. At 0.4%(mass) of graphite nanoparticles, the overall performance factor K is five times that with deionized water, presenting the best heat transfer and drag reduction characteristics, so it has good application prospects. Finally, a correlation is obtained by fitting the heat transfer and flow resistance of the drag reducing graphite nanofluid in circular tube, which is in good agreement with the experimental values.

    Thermal conduction characteristic of nano-granule porous material using lattice-Boltzmann method
    KAN Ankang, KANG Liyun, CAO Dan, WANG Chong
    2015, 66(11):  4412-4417.  doi:10.11949/j.issn.0438-1157.20150532
    Abstract ( 266 )   PDF (2574KB) ( 474 )  
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    To study the thermal property of silica aerogel, a method is proposed for constructing three-dimensional mesoscopic physical model of nanoparticle porous materials, based on the random statistical theory. The spatial distribution of particles, particle size and porosity can be adjusted according to actual microscopic information of the porous material. D3Q15LBM model is employed to perform numerical simulation and analysis in mesoscopic scale. And the influence of particle diameter, porosity and other factors on thermal conductivity of porous media is analyzed. That is, the thermal conductivity will decrease with the increase of particle size for constant porosity; the thermal conductivity falls and then rises as the porosity increases for constant particle size; the uniformity of particle size plays an important role on the thermal property. The simulation results are nearly the same with the experimental ones. The research will be an excellent reference for optimization of thermal performance and prediction of effective thermal conductivity for aerogels.

    Gas-solid heat transfer characteristics in vertical tank for sinter waste heat recovery
    FENG Junsheng, DONG Hui, LIU Jingyu, LIANG Kai
    2015, 66(11):  4418-4423.  doi:10.11949/j.issn.0438-1157.20150548
    Abstract ( 263 )   PDF (562KB) ( 415 )  
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    With a homemade gas-solid heat transfer experimental setup, an experimental study was conducted on gas-solid heat transfer characteristics in a packed bed with sinter particles. The results show that the main factors affecting the gas-solid heat transfer process in sinter bed layer are gas superficial velocity and sinter particle diameter. With the increase of gas superficial velocity and the decrease of sinter particle diameter, the gas-solid heat transfer coefficient increases in the sinter bed. For given gas superficial velocity and sinter particle diameter, higher sinter particle temperature in the bed gives higher gas-solid heat transfer coefficient and lower Nusselt number of heat transfer. Due to the large calculation error, the existing prediction correlations are not suitable for the gas-solid heat transfer process in sinter bed. Based on the method of dimensional analysis, an experimental correlation for describing the gas-solid heat transfer characteristics in sinter bed is obtained by fitting the experimental data, and its mean deviation from experimental data is 4.22%, giving good prediction.

    Nucleate boiling heat transfer of hydroxylated carbon nano-tubes/R141b nanofluids on smooth plate
    XU Shimin, LANG Zhongmin, WANG Yaxiong, HE Wenxiu, LIANG Qianqing
    2015, 66(11):  4424-4430.  doi:10.11949/j.issn.0438-1157.20150271
    Abstract ( 238 )   PDF (2699KB) ( 759 )  
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    A refrigerant R141b-based nanofluid was made by hydroxylated carbon nano-tube particles in 0.01%, 0.03%, 0.05%, 0.07% and 0.10% mass fractions. An experimental study was carried out to investigate the nucleate boiling heat transfer characteristics of nanofluid on a smooth copper surface at pressure of 90.3 kPa. The surface roughness was made by sandpaper of grade 5000#. The result illustrates that the boiling heat transfer is enhanced by increasing nanoparticles. The improvement is related to the coefficient of thermal conductivity, deposition of nanoparticles and their disturbances to flow. The heat transfer coefficient increases with nanoparticle mass added except in later boiling period. The coefficient of thermal conductivity of 0.10% nanofluid is 1.18 times that of pure fluid R141b. The heat transfer coefficient is increased by 168% for 0.05% mass fraction at the heat flux of 87.4 kW·m-2. The boiling process of 0.03% mass fraction was recorded by the high-speed CCD.

    Prediction and investigation on thermal shock characteristics of discharging pipe for ship steam accumulator
    YANG Yuanlong
    2015, 66(11):  4431-4437.  doi:10.11949/j.issn.0438-1157.20150322
    Abstract ( 188 )   PDF (4455KB) ( 345 )  
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    The ship discharging pipe has characteristics of short discharging period, high thermal shock energy and large fluctuation load, which directly affect safe and steady operation of a steam accumulator. In this study, typical ship steam accumulator discharging pipe is taken as the prototype. Turbulent fluctuation is analyzed by using the standard k-ε equation. The hydrodynamic characteristics for ship steam accumulator discharging pipe are calculated by CFD simulation method. Velocity, pressure, turbulence kinetic energy and wall shear distributions are obtained. Based on the prediction mechanisms of thermal shock generated by flow induced vibration, shock energy pictures closely related to flow induced vibration are revealed. The calculated results show that during mixed flow of high temperature and pressure steam, high velocity, severe turbulence fluctuation and large wall shear occur around T-junction. Based on steam thermal shock energy pictures, thermal shock energy is higher at the elbow and T-junction, while the maximum shock energy occurs at the T-junction for discharging pipe. These calculated results predict that thermal shock damage for T-junction is more serious. The actual test data for T-junction demonstrate the numerical prediction results.

    Mixing characteristics in jet bubbling reactor
    GUO Tianqi, HUANG Zhengliang, WANG Jingdai, JIANG Binbo, YANG Yongrong
    2015, 66(11):  4438-4445.  doi:10.11949/j.issn.0438-1157.20150435
    Abstract ( 285 )   PDF (1195KB) ( 500 )  
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    The jet bubbling reactor uses liquid jet to achieve the liquid mixing instead of mechanical stirring, which brings several advantages such as simple structure and low cost of maintenance and manufacturing. The research of its mixing characteristics plays a significant role in the design, optimization and scaling up of the reactor. Based on the air-water system, the electrolyte tracer (KCl solution) method was applied to investigate the influences of gas velocity and jet Reynolds number on the liquid mixing time with the cold model experimental apparatus. The mixing mechanism in jet bubbling reactor had also been analyzed from the perspective of power input. The results showed that within the experimental range (ug from 0.0006 to 0.0343 m·s-1, Rej from 1.75×104 to 7.00×104), the introduction of gas bubbling strengthened the liquid mixing conditions. With the increase of superficial gas velocity, the liquid mixing time decreased at first and then increased. When the gas or liquid power input kept constant, the mixing time decreased with the increase of the total power input. Through the regression analysis of all the experimental data, relationship between liquid mixing time, and liquid and gas power inputs had been built up. An empirical correlation was proposed, and the calculated value was fitted well with the experimental data. Based on the obtained equation, the liquid mixing time was found to decrease at first and then increase with the increase of the gas power input if the total power input was remained constant. The transition point was around where gas input power occupied 61% of the total input power. At this point, the synergistic effect was the strongest.

    Kinetics of polyesterification: ethylene glycol with maleic anhydride and tetrabromo phthalic anhydride
    KONG Minghua, WU Lianying, XU Xianzhen, HU Yangdong
    2015, 66(11):  4446-4451.  doi:10.11949/j.issn.0438-1157.20150570
    Abstract ( 503 )   PDF (652KB) ( 741 )  
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    Polyesterifications of ethylene glycol (EG) with maleic anhydride (MA) and tetrabromo phthalic anhydride (TBPA) without foreign acid were carried out under constant reaction temperatures of 162—192℃ (rather than at the constant oil-bath temperature) and at different molar ratios of diol to diacid of 1.2—1.8 (MA/EG). The different combinations of the reaction order on the basis of Show-an Chen model were discussed. 1-1 model can describe experimental results very well, and kh[H2O] was greater than zero. The reaction rate constants for both systems were calculated. Besides, It was found that the final COOH conversion was increased with increasing reaction temperatures and molar ratios of diol to diacid.

    Electrochemically reductive dechlorination of six dichlorophenol isomers:comparison of apparent kinetics
    ZHAO Sisi, WEI Xuefeng, SUN Zhirong
    2015, 66(11):  4452-4459.  doi:10.11949/j.issn.0438-1157.20150031
    Abstract ( 332 )   PDF (843KB) ( 284 )  
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    Chlorophenols are persistent organic pollutants with high toxicity. Dichlorophenols (DCPs) include six isomers due to different substituted position of chlorine atoms. Self-made Pd/polypyrrole(sodium dodecylbenzene sulfonate)/Ti electrode (Pd/PPy(SDBS)/Ti electrode) was employed to dechlorinate six DCP isomers. The effects of electrolysis current, initial pH and the initial concentration of target pollutant on the dechlorination process of 2,5-DCP were investigated. Under the selected conditions, i.e., applied current of 5 mA, initial pH of 2.5 and temperature of 25℃, dechlorination experiments of 2,3-DCP, 2,5-DCP, 2,4-DCP, 2,6-DCP, 3,4-DCP and 3,5-DCP with the same DCP concentration of 100 mg·L-1 were conducted, respectively. Phenol was the main product and a small amount of monochlorophenol could be detected during the dechlorination of six DCPs. The reaction rate constants of six DCPs were 4.735×10-2 min-1, 4.609×10-2 min-1, 4.845×10-2 min-1, 4.317×10-2 min-1, 3.973×10-2 min-1 and 3.770×10-2 min-1, respectively. It showed that the degradation rates of DCPs were affected by pKa, protonation and pH. The degradation difficulty of six DCPs was 2,4-DCP<2,3-DCP<2,5-DCP<2,6-DCP< 3,4-DCP<3,5-DCP.

    FT-IR study of formation and decomposition of ammonium bisulfates on surface of SCR catalyst for nitrogen removal
    SHU Hang, ZHANG Yuhua, FAN Hongmei, ZHANG Yaping, YANG Linjun
    2015, 66(11):  4460-4468.  doi:10.11949/j.issn.0438-1157.20150450
    Abstract ( 359 )   PDF (784KB) ( 1037 )  
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    The mechanism of ammonium bisulfate formation and decomposition over a commercial V2O5-WO3/TiO2 catalyst was explored using FT-IR. The results suggest that the formation of ammonium bisulfates mainly occurs in two ways: reaction between activated NH3 adsorbed coordinatedly on Lewis acid sites of catalyst V═O groups and SO2 under atmosphere containing O2;and reaction between absorbed intermediate of metal sulfates VOSO4 and gaseous NH3. NO could react directly with NH4+ in NH4HSO4, which could lower its decomposition temperature, promoting the catalytic decomposition of adsorbed bisulfates (ABS) on catalyst surface. So, there is mutual inhibition between NO removal and ABS formation. Loading of ABS deposited on catalyst surface also affects its decomposition and volatilization.

    Adsorption isotherms and selectivity of CO/N2/CO2 on MOF-74(Ni)
    LIU Youyi, HUANG Yan, HE Jiajie, XIAO Jing, XIA Qibin, LI Zhong
    2015, 66(11):  4469-4475.  doi:10.11949/j.issn.0438-1157.20150504
    Abstract ( 401 )   PDF (3127KB) ( 1467 )  
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    This work investigates the adsorption performance of adsorbent MOF-74(Ni) for CO/N2 and CO2/CO2 binary gas mixtures. Adsorbent MOF-74(Ni) with high density of coordinatively unsaturated sites was synthesized by a hydrothermal method, and characterized with N2 adsorption, P-XRD, and SEM. The adsorption isotherms of CO, N2 and CO2 on MOF-74(Ni) were measured, and the selectivities for CO/N2 and CO/CO2 were calculated based on ideal adsorbed solution theory (IAST). Results showed that adsorbent MOF-74(Ni) achieved superior CO adsorption capacity of 6.15 mmol·g-1 at 298 K and 0.1 MPa, and as low as 0.86 mmol·g-1 for N2. In low pressure range of 0—40 kPa, MOF-74(Ni) showed significantly higher uptake for CO than that for CO2. Moreover, IAST-predicted CO/N2 selectivity of MOF-74(Ni) is above 1000, and its CO/CO2 selectivity is in the range of 4—9. It suggests that MOF-74(Ni) is more favorable for CO adsorption than N2 and CO2 adsorption.

    Internal heat integrated multivessel batch distillation with constant total reflux operation
    ZHAO Shuo, BAI Peng
    2015, 66(11):  4476-4484.  doi:10.11949/j.issn.0438-1157.20150447
    Abstract ( 262 )   PDF (608KB) ( 551 )  
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    Batch distillation is a highly energy inefficient process. To reduce its energy consumption, an internal heat integrated multivessel batch distillation with constant total reflux operation (IHIMVBD) is proposed for separation of binary mixtures. The rectifier surrounded by a jacketed reboiler concentrically is operated at a higher pressure compared to that in the jacketed reboiler, so the heat transfers from the high pressure rectification tower to the low pressure still through the internal wall. For this purpose, an isentropic compression system is installed in the reboiled vapor line. In order to improve the thermodynamic and economic performance, an intensified IHIMVBD (Int-IHIMVBD) scheme is developed by introducing overhead vapor recompression mechanism in the IHIMVBD structure. This scheme is to additionally utilize the latent heat of compressed overhead vapor for vaporizing the reboiler liquid. The features of the IHIMVBD system and its intensified form are illustrated by separating a binary mixture of ethanol and n-propanol. The Int-IHIMVBD configuration shows promising energy saving and economic potential over the IHIMVBD and MVBD.

    Simulation of flow field in vertical radial flow adsorber with parallel connection device
    RUI Daozhe, ZHANG Xuejun, CHEN Yao, QIU Limin, ZHANG Xiaobin
    2015, 66(11):  4485-4492.  doi:10.11949/j.issn.0438-1157.20150192
    Abstract ( 331 )   PDF (790KB) ( 913 )  
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    In order to reduce the non-uniformity of the flow distribution caused by excessively high bed, a new parallel connection device is presented. A mathematical model for a parallel connection vertical radial flow adsorber is established to simulate the flow field in the adsorption bed, and the characteristics of pressure drop and radial velocity profiles are obtained. This flow distribution is compared with that with height-increasing method with the same bed height. It is shown that the non-uniformity of radial static pressure drop and the energy passing through the bed are reduced significantly by using the parallel connection device. The revamped adsorber can maintain a high level of uniformity in the adsorption bed and avoid the influence of excessive height. The adsorption bed thickness of the upper unit is optimized to ensure the two units to be saturated simultaneously.

    Foam separation behaviors of collagen-peptide based surfactant for treatment of dye wastewater
    ZHOU Shengpeng, TANG Yi, LIAO Xuepin, WANG Ru, SHI Bi
    2015, 66(11):  4493-4500.  doi:10.11949/j.issn.0438-1157.20150511
    Abstract ( 295 )   PDF (621KB) ( 451 )  
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    Foam separation behaviors of the collagen-peptide based surfactant (CBS) for dye removal from wastewater was studied using crystal violet solution as probe. The influences of pH, gas velocity, mass concentration of CBS, height ratio of foam phase to liquid phase (HF/HL), initial concentration of dye and concentration of ethanol on the removal extent of dye were investigated. The experimental results indicated that CBS exhibited good performance at alkaline condition. It was also found that the removal extent of dye was increased as the increase of gas velocity, but the enrichment ratio of dye was decreased. With increasing dosage of CBS, the removal extent of dye was increased at beginning and then decreased as further increasing the dosage of CBS, while the enrichment ratio was decreased all the time. Further investigation indicated that the removal extent of dye was superior when the HF/HL was around 3, and the appropriate amount of addition of ethanol was beneficial to foam separation. In addition, the removal extent of dye was 80% and the enrichment ratio of dye was 16 at optimal operation conditions. These results suggested that CBS can be used in the foam separation removal of dyes from wastewater.

    Determination of CMC-Cu2+ stability constant and analysis of CMC chelate copper ion effect
    FENG Ying, WANG Juecheng, ZHENG Longxing, SU Chenchang, ZHANG Jianwei
    2015, 66(11):  4501-4508.  doi:10.11949/j.issn.0438-1157.20150517
    Abstract ( 393 )   PDF (2747KB) ( 638 )  
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    In order to investigate chelating ability of sodium carboxymethyl cellulose (CMC) on copper ions, the absorption spectra of the copper ion complex with CMC were measured via ultraviolet spectrophotometry. The composition of the complex was discussed and its stability constants were calculated. The experimental results show that CMC exhibits adsorption peak at 196 nm. When c(Cu2+)/c(—COO-) is less than 0.6, the absorption peak of the complex appears at 237 nm, —COO- group of CMC is the main ligand and reacts with Cu2+ in a molar ratio of 2:1 to form complex CMC-Cu2+, and the complex stability constant is 1.88×1010. When c(Cu2+)/c(—COO-) is from 0.6 to 1.0, the maximum absorption peak of the complex appears at 214, 237 nm. —COO- and —OH are involved in the complexation reaction to form a new complex. When c(Cu2+)/c(—COO-) is greater than 1.0, the maximum absorption is in 214 nm and —OH is the primary ligand. The paper also investigates the removal effect of Cu2+ by CMC chelating. Experiments show that CMC-Cu directly precipitates to complexes in the solution, with precipitates as floc. c(Cu2+)/c(—COO-) of 0.5 is the optimal usage of CMC in the supernatant, and the removal rate of Cu2+ can reach above 96%.

    Adsorption mechanism of Cd2+ ions in wastewater by corncob graftedwith methacrylic acid
    LIN Hai, XU Jinmo, DONG Yingbo, WANG Liang, ZHOU Yihua, XU Weijuan
    2015, 66(11):  4509-4519.  doi:10.11949/j.issn.0438-1157.20150507
    Abstract ( 215 )   PDF (3377KB) ( 647 )  
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    To modify corncob by graft copolymerization, the methacrylic acid and a potassium permanganate- sulfuric acid redox system were used as monomer and initiator, carboxyl groups was introduced successfully. Scanning electron microscope (SEM), Fourier transform infrared spectrometer (FTIR) and zeta potential analysis were used to characterize corncob and the effects of adsorption conditions on the adsorption of Cd2+ in aqueous solutions and its mechanism analyzed. The results showed that the experimental data obtained could be represented with a Langmuir isotherm, the adsorption rate followed pseudo-second-order kinetics and the rate-controlling step was the chemical sorption. Under certain conditions the adsorption rate was affected by both intra-particle and film diffusion rates. The maximal adsorption capacities of Cd2+ for methacrylic acid grafted and crude corncobs were 28.00 mg·g-1 and 5.96 mg·g-1, respectively, indicating improvement of nearly 4 times (adsorption conditions: pH 7, the dosage 5 g·L-1, temperature 30℃, adsorption time 6 h). The adsorption was a spontaneous endothermic process, the higher the temperature was, the greater the degree of spontaneous. During the process of adsorbing Cd2+, the groups on the surface of grafted corncob, including carboxyl, hydroxyl, amide and methyl groups could play important roles. It was found that there existed some wrinkles and white particles on the surface of grafted corncob after adsorbing Cd2+, and its porosity disappeared and electronegativity increased.

    Preparation and characterization of highly stable hybrid organosilicacellulose derivative-based chiral stationary phase
    LUO Fei, WENG Xilun, BAO Zongbi, YANG Yiwen, REN Qilong
    2015, 66(11):  4520-4525.  doi:10.11949/j.issn.0438-1157.20150547
    Abstract ( 305 )   PDF (770KB) ( 384 )  
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    Chiral chromatography plays an important role in obtaining optically pure enantiomers. The key to preparative chiral chromatography is the availability of chiral stationary phases (CSPs) with broad chiral recognition, high sample loading as well as solvent tolerance. In order to overcome the shortcoming of traditional coating-type or bonding-type cellulose-based CSPs, a novel hybrid CSP based on cellulose derivative bearing a small amount of 3-(triethoxysilyl)propyl groups was proposed, which was used to crosslink with bis(triethoxysilyl)ethane (BTSE) via a sol-gel reaction. The prepared stationary phase was then evaluated by HPLC. The experimental results indicated that the CSP showed excellent chiral recognition ability and could run steadily at back column pressure more than 2000 psi (1 psi 6894.76 Pa) with flow-rate up to 3 ml·min-1 in the mobile phase containing 10% chloroform. It was worth mentioning that the selectivity of 2,2,2-trifluoro-1-(9-anthryl)ethanol and trans-stilbene oxide up to 2.99 and 2.48 was achieved, respectively, confirming its excellent chiral recognition performance. In addition, the reported CSP showed a promising packing for application in preparative chromatography such as simulated moving bed chromatography.

    Multimode processes monitoring method via multiple SVDD model
    YANG Yawei, SONG Bing, SHI Hongbo
    2015, 66(11):  4526-4533.  doi:10.11949/j.issn.0438-1157.20150479
    Abstract ( 348 )   PDF (690KB) ( 1070 )  
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    Modern industrial processes always have multiple operation modes. Besides, the variable in the single mode often obey complex data distribution which is a mix of Gaussian distribution and non-Gaussian distribution. Considering the problems of both multimode and complex data distribution, a new multimode processes monitoring method called multiple SVDD is proposed based on the local outlier probability algorithm and the support vector data description algorithm. First, given that the differences exist between different modes, the clustering is conducted by employing the differential strategy and the local outlier probability algorithm. Second, the SVDD algorithm is used to build the monitoring model in each single mode. And then, the most suitable model is selected for each testing sample through calculating the outlier probability. Finally, the feasibility and efficiency are proved through the Tennessee Eastman process simulation.

    Cybernetic modeling for citric acid fermentation by Aspergillus niger
    HAN Lingyu, CHENG Baokun, ZHENG Xiaomei, SUN Jibin, YUAN Jingqi
    2015, 66(11):  4534-4539.  doi:10.11949/j.issn.0438-1157.20141879
    Abstract ( 397 )   PDF (533KB) ( 766 )  
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    Aspergillus niger fermentation is the main way for the industrial production of citric acid. Modeling of Aspergillus niger from the perspective of cybernetics is significant for better understanding the metabolic behavior of this industrial microorganism. The metabolic pathways in Aspergillus niger during citric acid fermentation are investigated. Based on the simplified metabolic network, a cybernetic model describing the balance of intracellular metabolites and enzyme levels is constructed. Meanwhile, a first-order closed-loop regulator model is used to describe the transient enzyme pool establishment shortly after the inoculation. Combining with the bioreactor model, it is found that model simulations of intracellular enzyme concentrations are in coincidence with the measurements qualitatively, while the macroscopic state variables (biomass concentration, substrate concentrate and product concentrations) agree well with the offline assays.

    On-line soft measuring model based on Fast-RVM
    XU Yuge, LIU Li, CAO Tao
    2015, 66(11):  4540-4545.  doi:10.11949/j.issn.0438-1157.20150566
    Abstract ( 251 )   PDF (511KB) ( 485 )  
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    Biochemical oxygen demand (BOD) is a significant indicator to evaluate the effluent quality in wastewater treatment process. Complex wastewater treatment process and high requirement for instrument maintenance make it very difficult to obtain BOD quickly and accurately. In order to solve this problem, a novel BOD on-line soft measuring model based on fast variable relevance vector machine (Fast-RVM) is proposed in this paper. Relevance vector machine algorithm with Bayesian framework is used to build up predictive model and fast marginal likelihood algorithm is applied to accelerate updating speed of the model. Simulation experiments show that the real-time on-line prediction performance and generalization ability are better by using the proposed model than those of off-line model. The online updating speed is particularly outstanding. These experimental results verify that the proposed method is very suitable for real-time on-line prediction of effluent quality in the wastewater treatment process.

    Fault monitoring of industrial process based on distributed ICA-PCA model
    ZHONG Lusheng, HE Dong, GONG Jinhong, ZHANG Yongxian
    2015, 66(11):  4546-4554.  doi:10.11949/j.issn.0438-1157.20150546
    Abstract ( 326 )   PDF (813KB) ( 360 )  
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    A fault monitoring method based on distributed independent component analysis-principal component analysis (ICA-PCA) model is proposed, which is suitable for complex industrial process that cannot be divided into several sub-blocks through an automatic way and has non-Gaussian information. Firstly, an initial PCA decomposition is carried out upon the variables of the whole process. By constructing sub-blocks through different directions of PCA principal components, the original feature space can be automatically divided into several sub-feature spaces. In addition, a two step extractions of the ICA-PCA information are carried on upon all sub-blocks in order to extract both Gaussian and non-Gaussian information, establishing the new statistics and their statistic limits. Finally, the simulation of TE process shows that the proposed fault detection model is efficient and feasible.

    A multi-model based soft sensor using evidence theory and Gaussianprocess regression
    MEI Congli, YANG Ming, LIU Guohai
    2015, 66(11):  4555-4564.  doi:10.11949/j.issn.0438-1157.20150492
    Abstract ( 251 )   PDF (955KB) ( 424 )  
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    In this paper, a multi-model soft sensor method based on Dempster-Shafer theory (DS) and Gaussian process regression (GPR) was proposed. Firstly, GPR was used to build the sub-models of the proposed soft sensor after clustering training dataset. Secondly, the initial weightings were designed based on membership functions and output posteriori probabilities of GPR based sub-models, respectively. And the initial weightings were fused using the combination rule of DS. Finally, the weighted sum of sub-models with the fused weightings was used to output predictive means and uncertainty. The proposed method was validated on simulation data of a penicillin fermentation process and industrial data of an erythromycin fermentation process. For comparisons, single model-based soft sensor and traditional multi-model soft sensor were also studied. Simulations showed that the proposed method had better predictive accuracy and lower predictive uncertainty.

    Preparation of oil-in-water nanoemulsions used for protection ofshale gas reservoirs
    QIU Zhengsong, DONG Bingqiang, ZHONG Hanyi, WANG Weiji, ZHAO Xin, SONG Dingding, LUO Yang
    2015, 66(11):  4565-4571.  doi:10.11949/j.issn.0438-1157.20150560
    Abstract ( 307 )   PDF (1044KB) ( 531 )  
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    There is a very prominent problem of water sensitive damage and liquid trap damage caused by drilling fluid during the exploitation process of shale gas reservoirs. A two-step dilution method for preparation of oil-in-water nanoemulsions used for the protection of shale gas reservoirs was introduced. The nanoemulsion could have small droplet sizes and fine dispersity. Selecting mixtures composed of Gemini hyamine surfactant GTN, Tween80 and n-butyl alcohol as surfactant component (referred to as S+A), the effects of mass concentration of NaCl on the properties of NaCl solution/(S+A)/n-octane systems was studied. The influence of the phase inversion temperature, emulsification methods and the structure of microemulsion on the droplet size of nanoemulsion was investigated. The instability mechanism of nanoemulsion system was researched. The results showed that increasing the concentration of NaCl could effectively change the microemulsion structure of NaCl solution/(S+A)/n-octane system, decrease the phase inversion temperature significantly and improve the emulsification efficiency. Oil-in-water nanoemulsions prepared by two-step dilution method had the smallest droplet size and the best dispersity at Ros 7:3 when the emulsification temperature approached the phase inversion temperature. The mechanism of instability can be attributed to Ostwald ripening in NaCl solution/(S+A)/n-octane system. Nanoemulsion had good performance for protecting shale gas reservoirs.

    Effect of seawater pressure on protection properties of epoxy coatingused in deep sea
    GAO Jin, QIAN Haiyan, SUN Xiaohua, GUO Weimin, LI Xiaogang
    2015, 66(11):  4572-4577.  doi:10.11949/j.issn.0438-1157.20150427
    Abstract ( 293 )   PDF (2317KB) ( 449 )  
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    The electrochemical corrosion behavior of the epoxy heavy-duty coating immersed in seawater under the alternating pressure was investigated by electrochemical impedance spectroscopy (EIS) and local electrochemical impedance spectroscopy(LEIS). The results showed that compared with atmospheric pressure, the coating resistance was lower, but the coating capacitance was higher under the alternating pressure. The coating resistance remained above 107 Ω·cm2, showing that both coatings had good protective properties. The impedance around the defect region of the coating systems with artificial point defects was lower under the alternating pressure. It indicated that the permeation process of the electrolyte solution to the coating metal interface was easier under the alternating pressure, accelerating the corrosion of the steel under the coatings.

    Protection performance of Mg-rich coatings formed by different epoxyresins on AZ91D alloys
    LU Xiangyu, WU Jingying, ZUO Yu, ZHENG Chuanbo
    2015, 66(11):  4578-4587.  doi:10.11949/j.issn.0438-1157.20150542
    Abstract ( 286 )   PDF (9477KB) ( 326 )  
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    The influence of different types of epoxy resins on protection performance of magnesium-rich coating for AZ91D alloy was studied with scratch testing, electrochemical impedance spectroscopy (EIS), open circuit potential (OCP) and dynamic potential scanning. The results indicated that Mg-rich coating consisting of epoxy coating 618-593 showed poor protective performance. Magnesium particles in 6101-TY650 epoxy coating could significantly improve the protective effect for magnesium alloy substrate at the coating defects, however, their over the long-term protection performance was poor. Epoxy 618-T31 coating showed strong barrier properties. Then, the Mg-rich primer consisting of epoxy coating 618-T31 had a strong protective effect, indicating that the epoxy coating 618-T31 was suitable for the preparation of Mg-rich coating for AZ91D alloy. For AZ91D alloy, magnesium particles added in three types of epoxy coatings could provide cathodic protection to AZ91D substrate at coatings defects, prolonging the corrosion life of coatings. Meanwhile, magnesium particles were activated to provide cathodic protection for the magnesium alloy substrate to some extent, retarding the corrosion rate of magnesium alloy substrate.

    NOx release in chemical looping combustion of N-containing model compounds
    XIAO Shen, SHEN Laihong, NIU Xin, GU Haiming, GE Huijun
    2015, 66(11):  4588-4596.  doi:10.11949/j.issn.0438-1157.20150475
    Abstract ( 231 )   PDF (879KB) ( 500 )  
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    The experiment was conducted using glutamic acid, glycine and phenylalanine as N-containing model compounds. During their reduction in chemical looping combustion (CLC), the effects of temperature and K element on NOx release were studied. The results indicated that release of volatile-N was quick during whole CLC process, and yields of NO and NO2 increased with increasing temperature, whereas N2O concentration showed fluctuation. Higher nitrogen content in model compounds, more difficult for conversion from nitrogen to NOx. K element showed no significant effect on NOx release of the three amino acids during CLC process except that NO emission from phenylalanine.

    Electro-spraying and combustion of alcohol in micro-combustorwith single electrode
    GAN Yunhua, TONG Yang, LUO Zhibin
    2015, 66(11):  4597-4602.  doi:10.11949/j.issn.0438-1157.20150530
    Abstract ( 293 )   PDF (2049KB) ( 630 )  
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    Electro-spraying is an important technique to enhance combustion of liquid fuel in micro-scale. A new combustor with nozzle diameter of 0.8 mm and single electrode was designed and fabricated. Experimental studies on electro-spraying and combustion were carried out using alcohol as fuel. Results showed four different electro-spraying modes with the variation of nozzle potential. The specific charges were measured at different electro-spraying modes, which were lower at the pulsed-jet mode, increased greatly, and reached a stable value at the cone-jet mode. The atomized alcohol was ignited and combusted stably near the mesh, which can be regarded as a flame holder. The flame temperatures increased first and then decreased with the increase of equivalent ratio. The flame temperature reached the maximum value at the equivalent ratio of 1.0, and the maximum value increased with the increase of nozzle potential. At the equivalent ratio of 1.0, the combustion efficiency reached 89% and fuel conversion efficiency reached 90% at cone-jet mode. The stable electro-spraying mode and suitable equivalent ratio are very important to the enhancement of combustion of alcohol in micro-scale.

    Features of low temperature carbonization of cellulose
    XIN Shanzhi, MI Tie, YANG Haiping, CHEN Hanping
    2015, 66(11):  4603-4610.  doi:10.11949/j.issn.0438-1157.20150619
    Abstract ( 523 )   PDF (1126KB) ( 780 )  
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    The slow pyrolysis of cellulose was conducted in a fixed bed reactor at a temperature ranging of 250—550℃. The formation and evolution characteristics of residual char was investigated by elemental composition analysis and two-dimensional infrared correlation spectroscopy. The inter- and intra-molecular hydrogen bonding networks in cellulose were identified and the change of hydrogen bonding patterns during the initial stage of pyrolysis was investigated. The decomposition of cellulose during slow pyrolysis was mainly focused on 250—360℃ with a maximum decomposition rate at about 300℃. The predominant reaction of cellulose carbonization at 250—300℃ was dehydration. Furthermore, the O(3)H…O(5) intra-molecular H-bonds were found to be the most sensitive to temperature, and it changes before that of the methylene groups. However, it changes after that of O(2)H…O(6) intra-molecular and O(6)H…O(3) inter-molecular H-bonds. In the initial stage of carbonization, the cleavage of O(6)H…O(3) intra-molecular H-bonds resulted in the formation of free hydroxyl groups and the tight cellulose structure was loosen up. With temperature rising, the cleavage of intra-molecular H-bonds and the subsequent dehydration generated large amount of carbonyl, double bonds and cyclic ethers in the char. At 300℃, the ring-opening of pyran structure together with the cleavage of glycosidic bond gave rise to the drastic degradation of cellulose. As a result, substantial amount of aliphatic hydrocarbons with double bonds and carbonyl functional groups were generated in the char. These groups were further underwent molecular rearrangement, condensation and aromatization and resulted in the formation of aromatic ring and aryl alkyl ethers. In 300—460℃, the predominant reaction of cellulose carbonization was deoxygenation, such as decarbonylation and decarboxylation. Meanwhile, the content of aliphatic hydrocarbons in char decreased gradually and that of the aromatic structure increased. The predominant carbonization reaction shifted from deoxygenation toward dehydrogenation as temperature exceeded 460℃, such as demethylation and demethylenation. The aromaticity of char increased with temperature and a highly condensed aromatic structures emerged in the char.

    Effects of pour point depressant of EVA/nano MMT compositeson Changqing crude oil
    YANG Fei, ZHANG Ying, LI Chuanxian, YAO Bo, TIAN Kai, XIAO Zuoqu
    2015, 66(11):  4611-4617.  doi:10.11949/j.issn.0438-1157.20150456
    Abstract ( 289 )   PDF (2754KB) ( 440 )  
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    The special electrification of nano-Montmorillonite (MMT) was used to gain organic modified montmorillonite (O-MMT) with long alky side chain containing quaternary ammonium salt by ion exchange. The O-MMT obtained was used for preparing nano-composite EVA/O-MMT with melt blending method. The depressive effects of EVA/O-MMT on Changqing waxy crude oil were studied and compared with the pure EVA depressant. The crystallization characteristics of crude oil was investigated by differential scanning calorimeter (DSC) and morphology of their wax crystal with undoped/doped EVA/O-MMT analyzed using polarized light microscope. The result showed that there was the best performance when addition of EVA/O-MMT was at 50 mg·kg-1. Compared with EVA, EVA/O-MMT could make crude oil gelation point further decrease 2.5℃, did average viscosity reduce 25% at 5℃, the maximum rate of viscosity reduction could be up to 28.2%, and the yield stress of crude oil decreased up to 55.5%. DSC results showed that the addition of nano-montmorillonite could rise the initial crystallization temperature of EVA, could widen the crystallization temperature range and reduce wax precipitation point of crude oil. Microscopic results showed the addition of EVA/O-MMT made wax crystal structure of crude oil more compact.

    Formation of fine particles in flue gas desulphurization process using limestone-gypsum
    PAN Danping, GUO Yanpeng, HUANG Rongting, SHENG Yi, YANG Linjun
    2015, 66(11):  4618-4625.  doi:10.11949/j.issn.0438-1157.20150459
    Abstract ( 307 )   PDF (1930KB) ( 604 )  
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    Using simulated experimental setup for flue gas desulphurization with limestone-gypsum, it was studied and analyzed that the relationship existed between properties of fine particles in flue gas formed in desulphurization process and particle size distribution, concentration, morphology, and elements composition of the limestone-gypsum slurry. The effects of flue gas component and desulphurization operation parameters on the fine particle emission were also experimentally investigated. The results show that large numbers of submicron particles are formed during the desulphurization process and their properties are close related to crystal properties of limestone-gypsum in desulphurization slurry. The desulphurization operation parameters such as empty column gas velocity and liquid-gas ratio have great influence on the quantity of slurry drops carried by flue gas out of the scrubber. The evaporation and entrainment of desulphurization slurry is the main source of fine particles formed during desulphurization and their formation can be reduced by the prevention of fine crystal formation in desulphurization slurry and operation parameter optimization.

    Segmenting pyrolysis mechanism of Tuoli oil sand in Xinjiang
    BAI Xiang, MA Fengyun, LIU Jingmei, ZHONG Mei
    2015, 66(11):  4626-4633.  doi:10.11949/j.issn.0438-1157.20150493
    Abstract ( 257 )   PDF (628KB) ( 401 )  
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    The pyrolysis characteristics of oil sand at different heating rate was investigated by using a thermogravimetric analyzer. The results showed that the mass loss of oil sand sample contained four processes: desorption, low temperature pyrolysis, main pyrolysis and char condensation. The evolution order of CO2, CO, C2H6, CH4 and H2 was determined via the micro fixed bed reactor coupled with mass spectra analyzer, and the corresponding initial releasing temperature were 155, 178, 146, 174 and 354℃, respectively. The composition and chemical structure parameters of liquid and solid products in different temperature ranges were studied by NMR spectroscopy and IR spectrometry. The results showed that the principle reaction before 350℃ was desorption of light oil, in which the aromatic carbon ratio amounted to 7.92% including the breaking of carboxylic and alkyl side chains. The oil sand pyrolysis process mainly occurred in the temperature range of 350—520℃. The aromatic carbon ratio of the obtained pyrolysis oil was 23.51%. By using Coats-Redfern method, the corresponding activation energy of low temperature pyrolysis and main pyrolysis process were 27.63 and 90.30 kJ·mol-1, respectively, indicating that the activation energy of ring-opening and cracking reaction was higher than that of desorption of oil sand, decomposition of carboxyl and breaking of the weak bonds.

    Effects of chemical fractionation analysis on physical andchemical structures of biomass char
    FENG Dongdong, ZHANG Yu, LIU Peng, GUO Yangzhou, HUANG Yudong, SUN Shaozeng, WU Jiangquan, ZHAO Yijun
    2015, 66(11):  4634-4642.  doi:10.11949/j.issn.0438-1157.20150472
    Abstract ( 274 )   PDF (3161KB) ( 489 )  
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    Chemical fractionation analysis is widely used to study the effect of alkali and alkaline earth metal (AAEM) species on the reactivity of biomass char. The influence of chemical fractionation analysis on the physical and chemical structures of biomass char was investigated in this study. The physical structures of biomass char were studied by the mercury porosimetry and scanning electron microscopy (SEM). The results showed that the influence of chemical fractionation analysis on the porosity and surface morphology of the biomass char was apparent. However, the effect of chemical fractionation analysis on the specific surface area of biomass char could be ignored. X-ray photoelectron spectroscopy (XPS) and Raman were used to identify the O-containing functional groups and the aromatic ring structures in the biomass char, respectively. The results indicated that the changes of the oxygen containing functional groups were little during the chemical fractionation analysis. The influence of the chemical fraction analysis on the aromatic ring structures could be ignored. During the chemical fractionation analysis, both NH4Ac and HCl could change the cross-linking structures of biomass char.

    Effect of temperature and occurrence form of arsenic on its migration and volatilization during coal combustion
    LIU Huimin, WANG Chunbo, ZHANG Yue, SUN Zhe, SHAO Huan
    2015, 66(11):  4643-4651.  doi:10.11949/j.issn.0438-1157.20150486
    Abstract ( 305 )   PDF (702KB) ( 310 )  
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    Migration and volatilization features of arsenic in combustion processes for six coal samples selected from three different ranks were studied in a horizontal tube furnace at various temperature ranges. The mass change of arsenic in the combustion process was tracked and analyzed using the instruments and theoretical method of thermal analysis (TG/DTG) and coal analysis for these selected coal samples. The curves of arsenic mass loss and its rate were obtained by fitting these experimental results. The occurrence form of arsenic in the coals and corresponding ashes was determined by using a sequential chemical leaching method. The experimental results show that arsenic volatility and the releasing proportion increase with temperature, and the proportions varied from 30% to 67% at 1100℃. The mass loss rate of arsenic varies for different temperature regions, and a peak value of arsenic loss rate is observed at 800—900℃, mainly due to decomposition/oxidation of arsenic in sulfide form. Furthermore, lignite shows the highest mass loss ratio and rate of arsenic under the same temperature, followed by bituminous coals and anthracite. With temperature increases, organic arsenic volatiles easily into gas phase, and the interaction between acid-soluble and residual arsenic makes them migrate mainly into gas phase, and only a small part is transferred to its exchangeable form.

    Relationship between N2O production rate and ammonia oxidation rate during nitritation process
    LIU Yue, LI Pengzhang, PENG Yongzhen
    2015, 66(11):  4652-4660.  doi:10.11949/j.issn.0438-1157.20150443
    Abstract ( 299 )   PDF (741KB) ( 473 )  
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    Nitrous oxide (N2O) is one of the three main greenhouse gases (CO2, CH4, N2O), about 265 times more effective than carbon dioxide (CO2), and it may also destruct the ozone layer. In wastewater biological nitrogen removal process, autotrophic nitrification has been thought to be the major source of N2O production. In this study, by testing the production of N2O under different conditions, the relationship between N2O production rate and ammonia oxidation rate during nitritation process was investigated in a laboratory batch-scale system with activated sludge for treating domestic wastewater. The experimental data indicated that the ammonia oxidation rate (AOR) increased with higher DO while N2O production rate (N2OR) increased first then decreased. Besides the AOR and N2OR were by varying the initial ammonium (NH4+-N) concentration in batch experiments. The max N2OR was 1.29 mg N2O·(g MLVSS)-1·h-1 when DO was 0.6 mg·L-1. At low DO level, the increase of AOR would promote the N2OR. On the other hand, higher AOR might not produce more N2O when DO was high. There were different pathways of N2O production under various conditions which led to the change of N2OR. When DO was low, N2O was mainly produced by nitrosyl radical (NOH), while increasing AOR promoted the N2OR formation. However, nitrifier denitrification by AOB was the main way of producing N2O at high DO level. This pathway might be inhibited by high DO, and thus even there was high AOR, the net production of N2O was still less. In addition, the existence of was very important to N2O production too.

    Treatment of piggery wastewater with low C/N ratio and mechanism for denitrification in wood-packed-bed A/O process
    XIE Rong, ZHAO Bowei, LI Jianzheng, DENG Kaiwen
    2015, 66(11):  4661-4668.  doi:10.11949/j.issn.0438-1157.20150544
    Abstract ( 333 )   PDF (640KB) ( 421 )  
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    Manure-free piggery wastewater is low in COD but high in concentration with a COD-to-TN (C/N) ratio less than 1. In order to removal nitrogen from the wastewater efficaciously, a wood-packed-bed A/O process with four compartments was constructed and its performance in pollutant removal was evaluated, especially the denitrification. The reactor was operated at HRT 18.7 h and 32℃ with an internal recycle ratio of 200% and DO 1.5 mg·L-1 in the last compartment. The treatment process was started up with diluted raw wastewater in which COD/TN ratio was regulated to about 3.9. When the process performed steady, the dilution rate of the raw wastewater was decreased stage by stage, synchronizing with C/N ratio. When the process was steady in the last stage even feeding the raw wastewater with a high of about 307.7 mg·L-1 and a COD/TN ratio as low as 0.47, the removal of COD, and TN was averaged out about 66.5%, 93.6% and 89.0%, respectively. A load removal of TN above 0.22 kg·m-3·d-1 was obtained. The four compartments had illustrated difference in pollutant removal with a total COD removal of about 78.3% in the front three anaerobic compartments and a TN removal of about 73.1% in the last aerobic compartment. TN removal in the reactor was mainly attributed to the shortcut nitrification-denitrification process with the packed wood as the internal carbon source.

    Treatment of cracking catalyst wastewater with electrocoagulation-partial nitritation-Anammox process
    WEI Qihang, WANG Xiaolong, LI Longwei, LI Yaocai, HU Weiyi, GAO Dawen
    2015, 66(11):  4669-4675.  doi:10.11949/j.issn.0438-1157.20150597
    Abstract ( 238 )   PDF (662KB) ( 373 )  
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    Wastewater from cracking catalyst production line of petroleum refining industry is difficult to be treated with high density of salinity, high concentration of SS and ammonia, and low C/N. The research focused on the construction of electrocoagulation-partial nitritatiom-Anammox process, the performance and stability of the process towards cracking catalyst wastewater. The results showed that the system got strong stability to treat cracking catalyst wastewater. The effluent quality remained: turbidity< 30 NTU,NH4+-N< 10 mg·L-1,NO2--N< 3 mg·L-1, NO3-< 40 mg·L-1 and COD< 100 mg·L-1. By the control of aeration time according to the concentration of ammonium nitrogen, the partial nitritation can be achieved stably and theNO2-/NH4+-Nof effluent kept in 0.9 to 1.4 which can satisfied the need of the Anammox. The Anammox process can still show the Anammox effect markedly in the cracking catalyst wastewater with high salinity.

    Effect of P123 on structures and properties of PES nanofibrous membranes
    MA Xiaohua, XU Zhenliang
    2015, 66(11):  4676-4681.  doi:10.11949/j.issn.0438-1157.20150419
    Abstract ( 351 )   PDF (3731KB) ( 552 )  
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    Polyether sulfone (PES)/polyethylene oxide-polypropylene oxide-polyethylene oxide triblock copolymer (P123, PEO20PPO70PEO20, Ma 5800) nanofibrous membrane was prepared via electrospinning. The influence of P123 content on viscosity and surface tension of spinning solution was investigated as well as the effect on structures and properties of the formed nanofibrous membranes. The results showed that the viscosity and surface tension of spinning solution increased from 300 to 1000 mPa·s and 36.5 to 37.8 mN·m-1 with increasing P123 content from 3% to 9%, respectively. The diameter of the obtained PES/P123 nanofibers was about 360 nm. The formed PES/P123 nanofibrous membranes had a uniform distribution, smooth surface and good mechanical and swelling properties. They also had large specific surface area (>39 m2·g-1) and porosity, and could be used as catalyst support.

    Effect of water phase additives on particle structure and expansion behavior of thermal-expandable polymer microspheres
    XIE Guiming, WANG Zhiyang, BAO Yongzhong
    2015, 66(11):  4682-4688.  doi:10.11949/j.issn.0438-1157.20150489
    Abstract ( 380 )   PDF (7527KB) ( 1140 )  
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    Thermal-expandable polymer microspheres with core-shell structure were synthesized by suspension copolymerization of vinylidene chloride-acrylonitrile-methyl methacrylate (VDC-AN-MMA) in the presence of pentane as a foaming agent. The influence of water phase additives, such as sodium chloride, citric acid and potassium dichromate, on the particle structure and thermal expansion properties of polymer microspheres were investigated. The results showed that the additions of sodium chloride, citric acid and potassium dichromate could significantly reduce the number of un-expandable fine polymer particles. To be specific, when the loading of sodium chloride, citric acid and potassium dichromate was 4%, 2.5%—5.0% and 0.05%—0.1% (based on monomers), respectively, the prepared expandable microspheres exhibited narrow particle size distributions, regular morphology and good encapsulation of foaming agent by polymer. Few particles were unexpanded and the expansion of particles was uniform after the heat treating of the microspheres.

    Preparation of modified multiwalled carbon nanotubes/chitosan composites and their antifouling properties
    CHEN Shougang, LIU Dan, WANG Hongfen
    2015, 66(11):  4689-4695.  doi:10.11949/j.issn.0438-1157.20150458
    Abstract ( 276 )   PDF (12165KB) ( 356 )  
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    By controlling the pH of the solution, single-layer dopamine modified multiwalled carbon nanotubes (micaDA-MWCNTs) were prepared under acid condition. Multiwalled carbon nanotubes/chitosan (CS/micaDA-MWCNTs) composites were prepared by covalent grafting method with glutaraldehyde as a bridge material between chitosan and multi-walled carbon nanotubes (MWCNTs). The structure and nature of CS/micaDA-MWCNTs composites were characterized by transmission electron microscope (TEM), Fourier transform infrared spectroscopy (FT-IR) and thermal gravimetric analysis (TGA). The results showed that about 6 nm membrane layer of chitosan was well-distributively coated on the surface and the end of MWCNTs. The effective biocompatible strategy of dopamine monolayer film coated carbon nanotubes can not only achieve the purpose of modification with less damage of carbon nanotube structure, but also increase significant amounts of surface active groups of MWCNTs, thereby increasing the content of grafted chitosan. Thermogravimetry analysis (TGA) data showed the chitosan graft was approximately 71.78%. CS/micaDA-MWCNTs had the advantages of both CS and MWCNTs in bacteriostasis, sustained-release effect and diatom growth inhibition. Antifouling experiments indicated that the composites had an efficient broad-spectrum of antibacterial activity against E. coli, S. aureus, Vibrio anguillarum, Navicula parva and Navicula rows.

    Novel cationic UV-curable cathodic electrophoretic coatingswith pendant amine salt
    PAN Xiaojian, SUN Dongcheng
    2015, 66(11):  4696-4702.  doi:10.11949/j.issn.0438-1157.20150604
    Abstract ( 248 )   PDF (1050KB) ( 532 )  
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    N-Methyldiethanolamine (MDEA) bearing main chain tertiary amine and 7,12-dioxa-3,16-diaza- 3,16-diethyl-5,14-octadecanediol (DDDOD) bearing pendant tertiary amine were used as the hydrophilic monomers, respectively to prepare polyurethane dispersions. Hydrophilcity of the two hydrophilic monomers was compared by the dispersibilities of the polyurethanes and mean diameters of the dispersions. The results showed that DDDOD had a better hydrophilcity than MDEA, revealing that hydrophilic monomer with pendant tertiary amine had a superior hydrophilic ability than that with backbone tertiary amine. Polyurethane was prepared by the reaction between DDDOD, poly-caprolaclone glycol(PCL) and isophorone diisocyanate (IPDI). UV-curable monomers were added into the polyurethane and dispersed together. The properties of the dispersions and films were studied. The conversion of carbon-carbon double bonds after UV-curing was analyzed.

    Preparation and properties characterization of Al2O3/ACF compositeelectrode materials
    LI Haihong, YANG Jie, GUO Yani, QIANG Xueni
    2015, 66(11):  4703-4709.  doi:10.11949/j.issn.0438-1157.20150440
    Abstract ( 288 )   PDF (2334KB) ( 541 )  
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    The activated carbon fiber (ACF) felt with H3PO4 pretreatment was used as raw materials, adopting dipping calcination method to prepare Al2O3/ACF composite electrode materials. The micro-structure and electrochemical performance of the activated carbon fiber before and after loaded with Al2O3 were characterized by using scanning electron microscopy (SEM), Brunauer-Emmett-Teller gas adsorption method (BET), X-ray diffraction (XRD), energy X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectroscopy (FTIR), respectively, and then using homemade improvised electric adsorption desalination device to test the electric adsorption performance for NaCl model wastewater. The results showed that Al2O3/ACF composite electrode materials were prepared with success by adopting the dipping calcination method. There was flocculent or granulate Al2O3 in the surface and pores of Al2O3/ACF complex, and the specific surface area was decreased from 1244.37 m2·g-1 to 974.59 m2·g-1. Meanwhile, the content of Al was 1.06% and Al2O3 with amorphous was existed on the surface of activated carbon fiber. The Al-O bonds were found on the surface of Al2O3/ACF electrode materials with increasing specific capacitance of 76.5% in comparison with the original activated carbon electrode. After loaded Al2O3, the electric double layer capacity of ACF electrode materials was increased, the electric adsorption performance was improved, the desalination efficiency was promoted more than 2.3 times as original and the electrode was reproducible. Al2O3/ACF composite materials can be used as the electrode materials for the removal of the inorganic ions in wastewater.

    Synthesis and characterization of side aminopolysiloxane modifiedpolyurethane textile coatings
    LEI Haibo, LUO Yunjun, FENG Lijuan, WANG Baoyi
    2015, 66(11):  4710-4715.  doi:10.11949/j.issn.0438-1157.20150421
    Abstract ( 352 )   PDF (571KB) ( 389 )  
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    The water-borne side aminopolysiloxane modified polyurethanes (WSSPU) were prepared by polyaddition reaction using poly(tetramethylene oxide)glycol, polyethylene glycol, and side aminopolysiloxane as soft segments, dimethylolpropionic acid as hydrophilic chain extender, 1,4-butanediol as hard segment regulator and isophorone diisocyanate. The waterproof and moisture permeable textile coating agent was then fabricated based on WSSPU. The chemical composition and microstructure of WSSPU were characterized by infrared spectroscopy, differential scanning calorimetry, dynamic mechanical analyzer and positron annihilation lifetime spectroscopy, respectively. The mechanical properties of WSSPU films, the waterproofness and breathability of the coated fabric were determined. The results showed that the stable emulsion can be obtained at the amount of SAPDMS (mass ratio) below 15%. The modified polyurethane membranes had more serious micro-phase separation structure and increased free hole volume, resulting in improved moisture permeability.

    Backbone diarylethene polymers with rigid and flexible structures
    ZHANG Shiman, ZHANG Fushi, DENG Aiming
    2015, 66(11):  4716-4721.  doi:10.11949/j.issn.0438-1157.20150400
    Abstract ( 364 )   PDF (1240KB) ( 676 )  
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    With diarylethene as one co-monomer, two backbone diarylethene polymers were synthesized through convenient routes. The solubility, photochromism and fatigue resistant property were studied. The two obtained polymers showed the reversible photochromic ability and excellent fatigue resistance. In the synthesis process of the two polymers, diarylethene and copolymer units were connected using rigid and flexible connections, respectively, and thus obtained diarylethene polymers with different spectral properties and molecular weight.