CIESC Journal ›› 2019, Vol. 70 ›› Issue (12): 4730-4740.DOI: 10.11949/0438-1157.20190531
• Process system engineering • Previous Articles Next Articles
Zhengheng HAN(),Guomin CUI(),Yuan XIAO
Received:
2019-05-19
Revised:
2019-08-08
Online:
2019-12-05
Published:
2019-12-05
Contact:
Guomin CUI
通讯作者:
崔国民
作者简介:
韩正恒(1995—),男,硕士研究生,基金资助:
CLC Number:
Zhengheng HAN, Guomin CUI, Yuan XIAO. Optimization of heat exchanger network by structure-fusion strategy[J]. CIESC Journal, 2019, 70(12): 4730-4740.
韩正恒, 崔国民, 肖媛. 采用结构融合策略优化换热网络[J]. 化工学报, 2019, 70(12): 4730-4740.
Add to citation manager EndNote|Ris|BibTeX
Stream | T in/℃ | T out/℃ | GCp/ (kW·℃-1) | h/ (kW·m-2·℃-1) |
---|---|---|---|---|
H1 | 576 | 437 | 23.1 | 0.06 |
H2 | 599 | 399 | 15.22 | 0.06 |
H3 | 530 | 382 | 15.15 | 0.06 |
H4 | 449 | 237 | 14.76 | 0.06 |
H5 | 368 | 177 | 10.7 | 0.06 |
H6 | 121 | 114 | 149.6 | 1 |
H7 | 202 | 185 | 258.2 | 1 |
H8 | 185 | 113 | 8.38 | 1 |
H9 | 140 | 120 | 59.89 | 1 |
H10 | 69 | 66 | 165.79 | 1 |
H11 | 120 | 68 | 8.74 | 1 |
H12 | 67 | 35 | 7.62 | 1 |
H13 | 1034.5 | 576 | 21.3 | 0.06 |
C1 | 123 | 343 | 10.61 | 0.06 |
C2 | 20 | 156 | 6.65 | 1.2 |
C3 | 156 | 157 | 3291 | 2 |
C4 | 20 | 182 | 26.63 | 1.2 |
C5 | 182 | 318 | 31.19 | 1.2 |
C6 | 318 | 320 | 4011.83 | 2 |
C7 | 322 | 923.78 | 17.6 | 0.06 |
HU | 927 | 927 | — | 5 |
CU | 9 | 17 | — | 1 |
Table 1 Parameter of streams for case 20SP1
Stream | T in/℃ | T out/℃ | GCp/ (kW·℃-1) | h/ (kW·m-2·℃-1) |
---|---|---|---|---|
H1 | 576 | 437 | 23.1 | 0.06 |
H2 | 599 | 399 | 15.22 | 0.06 |
H3 | 530 | 382 | 15.15 | 0.06 |
H4 | 449 | 237 | 14.76 | 0.06 |
H5 | 368 | 177 | 10.7 | 0.06 |
H6 | 121 | 114 | 149.6 | 1 |
H7 | 202 | 185 | 258.2 | 1 |
H8 | 185 | 113 | 8.38 | 1 |
H9 | 140 | 120 | 59.89 | 1 |
H10 | 69 | 66 | 165.79 | 1 |
H11 | 120 | 68 | 8.74 | 1 |
H12 | 67 | 35 | 7.62 | 1 |
H13 | 1034.5 | 576 | 21.3 | 0.06 |
C1 | 123 | 343 | 10.61 | 0.06 |
C2 | 20 | 156 | 6.65 | 1.2 |
C3 | 156 | 157 | 3291 | 2 |
C4 | 20 | 182 | 26.63 | 1.2 |
C5 | 182 | 318 | 31.19 | 1.2 |
C6 | 318 | 320 | 4011.83 | 2 |
C7 | 322 | 923.78 | 17.6 | 0.06 |
HU | 927 | 927 | — | 5 |
CU | 9 | 17 | — | 1 |
文献 | 换热单元个数 | 最小传热温差/℃ | 公用工程/(USD·a-1) | 设备投资/(USD·a-1) | TAC/(USD·a-1) |
---|---|---|---|---|---|
[ | 19 | 9.18 | 487173.25 | 1029308.75 | 1516482① |
[ | 16 | 8.22 | 525660 | 936663 | 1462323① |
[ | 19 | 6.70 | 457767.5 | 961213.5 | 1418981 |
本文 | 18 | 3.78 | 470125 | 942861 | 1412986 |
Table 2 Comparison of optimal results for case 1
文献 | 换热单元个数 | 最小传热温差/℃ | 公用工程/(USD·a-1) | 设备投资/(USD·a-1) | TAC/(USD·a-1) |
---|---|---|---|---|---|
[ | 19 | 9.18 | 487173.25 | 1029308.75 | 1516482① |
[ | 16 | 8.22 | 525660 | 936663 | 1462323① |
[ | 19 | 6.70 | 457767.5 | 961213.5 | 1418981 |
本文 | 18 | 3.78 | 470125 | 942861 | 1412986 |
Stream | T in/℃ | T out/℃ | GCp/(kW·℃-1) | h/(kW·m-2·℃-1) |
---|---|---|---|---|
H1 | 180 | 75 | 30 | 2 |
H2 | 280 | 120 | 15 | 0.6 |
H3 | 180 | 75 | 30 | 0.3 |
H4 | 140 | 45 | 30 | 2 |
H5 | 220 | 120 | 25 | 0.08 |
H6 | 180 | 55 | 10 | 0.02 |
H7 | 170 | 45 | 30 | 2 |
H8 | 180 | 50 | 30 | 1.5 |
H9 | 280 | 90 | 15 | 1 |
H10 | 180 | 60 | 30 | 2 |
C1 | 40 | 230 | 20 | 1.5 |
C2 | 120 | 260 | 35 | 2 |
C3 | 40 | 190 | 35 | 1.5 |
C4 | 50 | 190 | 30 | 2 |
C5 | 50 | 250 | 20 | 2 |
C6 | 40 | 150 | 10 | 0.06 |
C7 | 40 | 150 | 20 | 0.4 |
C8 | 120 | 210 | 35 | 1.5 |
C9 | 40 | 130 | 35 | 1 |
C10 | 60 | 120 | 30 | 0.7 |
HU | 325 | 325 | - | 1 |
CU | 25 | 40 | - | 2 |
Table 3 Parameter of streams for case 2
Stream | T in/℃ | T out/℃ | GCp/(kW·℃-1) | h/(kW·m-2·℃-1) |
---|---|---|---|---|
H1 | 180 | 75 | 30 | 2 |
H2 | 280 | 120 | 15 | 0.6 |
H3 | 180 | 75 | 30 | 0.3 |
H4 | 140 | 45 | 30 | 2 |
H5 | 220 | 120 | 25 | 0.08 |
H6 | 180 | 55 | 10 | 0.02 |
H7 | 170 | 45 | 30 | 2 |
H8 | 180 | 50 | 30 | 1.5 |
H9 | 280 | 90 | 15 | 1 |
H10 | 180 | 60 | 30 | 2 |
C1 | 40 | 230 | 20 | 1.5 |
C2 | 120 | 260 | 35 | 2 |
C3 | 40 | 190 | 35 | 1.5 |
C4 | 50 | 190 | 30 | 2 |
C5 | 50 | 250 | 20 | 2 |
C6 | 40 | 150 | 10 | 0.06 |
C7 | 40 | 150 | 20 | 0.4 |
C8 | 120 | 210 | 35 | 1.5 |
C9 | 40 | 130 | 35 | 1 |
C10 | 60 | 120 | 30 | 0.7 |
HU | 325 | 325 | - | 1 |
CU | 25 | 40 | - | 2 |
文献 | 换热单元个数 | 最小传热 温差/℃ | 公用工程/ (USD·a-1) | 设备投资/ (USD·a-1) | TAC/ (USD·a-1) |
---|---|---|---|---|---|
[ | 11 | 10.98 | 719580 | 1033691 | 1753271① |
[ | 10 | 10.26 | 718510 | 1021268 | 1739778① |
[ | 14 | 8.06 | 698105 | 1027190 | 1725295① |
[ | 11 | 9.13 | 708260 | 1023419 | 1731679 |
本文 | 12 | 8.25 | 660350 | 1067287 | 1727637 |
Table 4 Comparison of optimal results for 20SP2
文献 | 换热单元个数 | 最小传热 温差/℃ | 公用工程/ (USD·a-1) | 设备投资/ (USD·a-1) | TAC/ (USD·a-1) |
---|---|---|---|---|---|
[ | 11 | 10.98 | 719580 | 1033691 | 1753271① |
[ | 10 | 10.26 | 718510 | 1021268 | 1739778① |
[ | 14 | 8.06 | 698105 | 1027190 | 1725295① |
[ | 11 | 9.13 | 708260 | 1023419 | 1731679 |
本文 | 12 | 8.25 | 660350 | 1067287 | 1727637 |
1 | Morar M , Agachi P S . Review: important contributions in development and improvement of the heat integration techniques[J]. Computers and Chemical Engineering, 2010, 34(8): 1171-1179. |
2 | Papoulias S A , Grossmann I E . A structural optimization approach in process synthesis(Ⅱ): Heat recovery networks[J]. Computers & Chemical Engineering, 1983, 7(6): 707-721. |
3 | Floudas C A , Ciric A R , Grossmann I E . Automatic synthesis of optimum heat exchanger network configurations[J]. AIChE Journal, 1986, 32(2): 276-290. |
4 | Cerda J , Westerburg A W . Synthesizing heat exchanger networks having restricted stream/stream matches using transportation problem formulations[J]. Chemical Engineering Science, 1983, 38(10): 1723-1740. |
5 | Linnhoff B , Hindmarsh E . The pinch design method for heat exchanger networks [J]. Chemical Engineering Science, 1983, 38(5): 745-763. |
6 | Ciric A R , Floudas C A . Heat exchanger network synthesis without decomposition[J]. Computers & Chemical Engineering, 1991, 15(6): 385-396. |
7 | Yee T F , Grossmann I E , Kravanja Z . Simultaneous optimization models for heat integration(Ⅲ): Process and heat exchanger network optimization[J]. Computers & Chemical Engineering, 1990, 14(11): 1185-1200. |
8 | Castier M . Rigorous multiple utility targeting in heat exchanger networks[J]. Energy Conversion and Management, 2012, 59: 74-85. |
9 | Choi S H , Manousiouthakis V . Global optimization methods for chemical process design: deterministic and stochastic approaches[J]. Korean Journal of Chemical Engineering, 2002, 19(2): 227-232. |
10 | Dolan W B , Cummings P T , Levan M D . Process optimization via simulated annealing: application to network design[J]. AIChE Journal, 2010, 35(5): 725-736. |
11 | Lotfi R , Boozarjomehry R B . Superstructure optimization in heat exchanger network (HEN) synthesis using modular simulators and a genetic algorithm framework[J]. Industrial & Engineering Chemistry Research, 2010, 49(10): 4731-4737. |
12 | Yerramsetty K M , Murty C V S . Synthesis of cost-optimal heat exchanger networks using differential evolution[J]. Computers and Chemical Engineering, 2008, 32(8): 1861-1876. |
13 | Silva A P , Ravagnani M A S S , Biscaia E C . Particle swarm optimisation applied in retrofit of heat exchanger networks[J]. Computer Aided Chemical Engineering, 2009, 27(9): 1035-1040. |
14 | 曹健, 牟鹏, 耿志强, 等 . 工业系统超结构模型应用研究进展[J]. 化工学报, 2017, 68(3): 801-810. |
Cao J , Mu P , Geng Z Q , et al . Research progress and application of superstructure model for industrial systems[J]. CIESC Journal, 2017, 68(3): 801-810. | |
15 | 陈帅, 罗娜 . 基于自适应竞争群优化算法的无分流换热网络综合[J]. 化工学报, 2016, 67(11): 4716-4723. |
Chen S , Luo N . Adaptive competitive swarm optimization for heat exchanger networks without split streams[J]. CIESC Journal, 2016, 67(11): 4716-4723. | |
16 | 李帅龙, 崔国民, 陈家星, 等 . 一种采用种群多样性监控和实时更新策略的粒子群优化算法[J]. 计算物理, 2017, 34(3): 344-354. |
Li S L , Cui G M , Chen J X , et al . An improved particle swarm optimization based on diversity monitor and real-time updating strategy[J]. Chinese Journal of Computational Physics, 2017, 34(3): 344-354. | |
17 | Yu H , Fang H , Yao P , et al . A combined genetic algorithm/simulated annealing algorithm for large scale system energy integration[J]. Computers & Chemical Engineering, 2000, 24(8): 2023-2035. |
18 | 陈家星, 崔国民, 彭富裕, 等 . 基于种群多样性的改进差分进化算法应用于换热网络优化[J]. 热能动力工程, 2017, 32(4): 29-37. |
Chen J X , Cui G M , Peng F Y , et al . An improved differential evolution algorithm based on population diversity and its application in heat exchanger network synthesis[J]. Journal of Engineering for Thermal Energy and Power, 2017, 32(4): 29-37. | |
19 | 鲍中凯, 崔国民, 肖媛, 等 . 基于结构多样性评价的换热网络全局最优化[J]. 计算物理, 2019, 36(2): 225-235. |
Bao Z K , Cui G M , Xiao Y , et al . Global optimization of heat exchanger network based on structure diversity evaluation[J]. Chinese Journal of Computational Physics, 2019, 36(2): 225-235. | |
20 | 肖媛, 崔国民, 李帅龙 . 一种新的用于换热网络全局优化的强制进化随机游走算法[J]. 化工学报, 2016, 67(12): 5140-5147. |
Xiao Y , Cui G M , Li S L . A novel random walk algorithm with compulsive evolution for global optimization of heat exchanger networks[J]. CIESC Journal, 2016, 67(12): 5140-5147. | |
21 | 孙涛, 崔国民, 陈家星 . 一种大步长激励的结构进化策略应用于换热网络优化[J]. 化工学报, 2018, 69(7): 3135-3148. |
Sun T , Cui G M , Chen J X . A structure evolution strategy motivated by large step size for optimization of heat exchanger network[J]. CIESC Journal, 2018, 69(7): 3135-3148. | |
22 | 鲍中凯, 崔国民, 陈家星 . 采用结构保护策略的强制进化随机游走算法优化换热网络[J]. 化工学报, 2017, 68(9): 3522-3531. |
Bao Z K , Cui G M , Chen J X . Optimization of heat exchanger network by random walk algorithm with compulsive evolution with structure-protection strategy[J]. CIESC Journal, 2017, 68(9): 3522-3531. | |
23 | Zamora J M , Grossmann I E . A global MINLP optimization algorithm for the synthesis of heat exchanger networks with no stream splits[J]. Computer & Chemical Engineering, 1998, 22(3): 367-384. |
24 | 肖媛 . 换热网络热集成的全局优化方法及超结构模型研究[D]. 上海: 上海理工大学, 2018. |
Xiao Y . Global optimization methods and superstructure model for heat integration of heat exchanger networks[D]. Shanghai: University of Shanghai for Science and Technology, 2018. | |
25 | Soršak A , Kravanja Z . Simultaneous MINLP synthesis of heat exchanger networks comprising different exchanger types[J]. Computers & Chemical Engineering, 2002, 26(4): 599-615. |
26 | Pavão L V , Costa C B B . Automated heat exchanger network synthesis by using hybrid natural algorithms and parallel processing[J]. Computers & Chemical Engineering, 2016, 94: 370-386. |
27 | Bao Z K , Cui G M , Chen J X , et al . A novel random walk algorithm with compulsive evolution combined with an optimum-protection strategy for heat exchanger network synthesis[J]. Energy, 2018, 152: 694-708. |
28 | Zhang H L , Cui G M . Optimal heat exchanger network synthesis based on improved cuckoo search via Lévy flights[J]. Chemical Engineering Research and Design, 2018, 134: 62-79. |
29 | Xiao W , Dong H G , Li X Q , et al . Synthesis of large-scale multistream heat exchanger networks based on stream pseudo temperature[J]. Chinese Journal of Chemical Engineering, 2006, 14(5): 574-583. |
30 | Luo X , Wen Q Y , Fieg G . A hybrid genetic algorithm for synthesis of heat exchanger networks[J]. Computers and Chemical Engineering, 2009, 33(6): 1169-1181. |
31 | Laukkanen T , Tveit T M , Ojalehto V , et al . Bilevel heat exchanger network synthesis with an interactive multi-objective optimization method[J]. Applied Thermal Engineering, 2012, 48(26): 301-316. |
32 | Pavão L V , Costa C B B , Ravagnani M A S S , et al . Large-scale heat exchanger networks synthesis using simulated annealing and the novel rocket fireworks optimization[J]. AIChE Journal, 2016, 63(5): 1582-1601. |
33 | Zhang C W , Cui G M , Peng F Y . A novel hybrid chaotic ant swarm algorithm for heat exchanger networks synthesis[J]. Applied Thermal Engineering, 2016, 104: 707-719. |
[1] | Zhewen CHEN, Junjie WEI, Yuming ZHANG. System integration and energy conversion mechanism of the power technology with integrated supercritical water gasification of coal and SOFC [J]. CIESC Journal, 2023, 74(9): 3888-3902. |
[2] | Yue CAO, Chong YU, Zhi LI, Minglei YANG. Industrial data driven transition state detection with multi-mode switching of a hydrocracking unit [J]. CIESC Journal, 2023, 74(9): 3841-3854. |
[3] | Cong QI, Zi DING, Jie YU, Maoqing TANG, Lin LIANG. Study on solar thermoelectric power generation characteristics based on selective absorption nanofilm [J]. CIESC Journal, 2023, 74(9): 3921-3930. |
[4] | Yuanchao LIU, Bin GUAN, Jianbin ZHONG, Yifan XU, Xuhao JIANG, Duan LI. Investigation of thermoelectric transport properties of single-layer XSe2 (X=Zr/Hf) [J]. CIESC Journal, 2023, 74(9): 3968-3978. |
[5] | Chengying ZHU, Zhenlei WANG. Operation optimization of ethylene cracking furnace based on improved deep reinforcement learning algorithm [J]. CIESC Journal, 2023, 74(8): 3429-3437. |
[6] | Gang YIN, Yihui LI, Fei HE, Wenqi CAO, Min WANG, Feiya YAN, Yu XIANG, Jian LU, Bin LUO, Runting LU. Early warning method of aluminum reduction cell leakage accident based on KPCA and SVM [J]. CIESC Journal, 2023, 74(8): 3419-3428. |
[7] | Zhaolun WEN, Peirui LI, Zhonglin ZHANG, Xiao DU, Qiwang HOU, Yegang LIU, Xiaogang HAO, Guoqing GUAN. Design and optimization of cryogenic air separation process with dividing wall column based on self-heat regeneration [J]. CIESC Journal, 2023, 74(7): 2988-2998. |
[8] | Yuanzhe SHAO, Zhonggai ZHAO, Fei LIU. Quality-related non-stationary process fault detection method by common trends model [J]. CIESC Journal, 2023, 74(6): 2522-2537. |
[9] | Xuejin GAO, Yuzhuo YAO, Huayun HAN, Yongsheng QI. Fault monitoring of fermentation process based on attention dynamic convolutional autoencoder [J]. CIESC Journal, 2023, 74(6): 2503-2521. |
[10] | Jinbo JIANG, Xin PENG, Wenxuan XU, Rixiu MEN, Chang LIU, Xudong PENG. Study on leakage characteristics and parameter influence of pump-out spiral groove oil-gas seal [J]. CIESC Journal, 2023, 74(6): 2538-2554. |
[11] | Shanghao LIU, Shengkun JIA, Yiqing LUO, Xigang YUAN. Optimization of ternary-distillation sequence based on gradient boosting decision tree [J]. CIESC Journal, 2023, 74(5): 2075-2087. |
[12] | Bimao ZHOU, Shisen XU, Xiaoxiao WANG, Gang LIU, Xiaoyu LI, Yongqiang REN, Houzhang TAN. Effect of burner bias angle on distribution characteristics of gasifier slag layer [J]. CIESC Journal, 2023, 74(5): 1939-1949. |
[13] | Wenxuan XU, Jinbo JIANG, Xin PENG, Rixiu MEN, Chang LIU, Xudong PENG. Comparative study on leakage and film-forming characteristics of oil-gas seal with three-typical groove in a wide speed range [J]. CIESC Journal, 2023, 74(4): 1660-1679. |
[14] | Jiyuan LI, Jinwang LI, Liuwei ZHOU. Heat transfer performance of cold plates with different turbulence structures [J]. CIESC Journal, 2023, 74(4): 1474-1488. |
[15] | Shumin ZHENG, Pengcheng GUO, Jianguo YAN, Shuai WANG, Wenbo LI, Qi ZHOU. Experimental and predictive study on pressure drop of subcooled flow boiling in a mini-channel [J]. CIESC Journal, 2023, 74(4): 1549-1560. |
Viewed | ||||||
Full text |
|
|||||
Abstract |
|
|||||