CIESC Journal ›› 2017, Vol. 68 ›› Issue (2): 496-508.DOI: 10.11949/j.issn.0438-1157.20161109

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Desulfurization and denitration integrative process for coke oven flue gas using dual ammonia solution: from laboratory to industrial test

TANG Zhigang1, HE Zhimin1, Ebrahim1, GUO Dong1, ZHAO Zhijun1, XING Xiao1, WEN Yanming2, WANG Dengfu3, JIANG Aiguo3, KANG Chunqing3, LIU Jingxue3   

  1. 1. State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, China;
    2. Expert Committee of China Coking Industry Association, Beijing 100010, China;
    3. Jinan Metallurgical Chemical Equipment Co., Ltd., Jinan 250300, Shandong, China
  • Received:2016-08-05 Revised:2016-12-05 Online:2017-02-05 Published:2017-02-05

焦炉烟道气双氨法一体化脱硫脱硝:从实验室到工业实验

汤志刚1, 贺志敏1, Ebrahim1, 郭栋1, 赵志军1, 邢潇1, 温燕明2, 王登富3, 姜爱国3, 康春清3, 刘敬学3   

  1. 1. 化学工程联合国家重点实验室, 清华大学化学工程系, 北京 100084;
    2. 中国炼焦协会专家委员会, 北京 100010;
    3. 济南冶金化工设备有限公司, 山东 济南 250300
  • 通讯作者: 汤志刚(1970-),男,博士,副教授。

Abstract:

An Integrated method of desulfurization and denitrification using dual ammonia solution (DAS) is presented to treat coke oven flue gas, which has advantages of low investment and operating costs. It not only makes full use of ammonia produced from coking main process as desulfurization and denitration agent but also produces ammonia sulfate product with the current devices. Firstly, the impact of the amount of ozone, ammonia concentration and temperature is experimentally studied, next, the amount of ammonia aqueous solution and flow-rate of circulating absorbent in industry test is optimized by simulation, finally, a novel multi down-comer (MD) slant-hole tray (SHT) with liquid self-distribution is designed and used as the internals for integrative desulfurization and denitration tower in industry test. Combing the process and device designing, an industrial test system of integrative desulfurization and denitration for coke-oven flue gas with feedstock as 10×104 m3·h-1 is completed. After a long and stable operation, concentration of SO2 and NO in emission flue gas after purification, respectively, can be reduced below 10 mg·m-3 and 150 mg·m-3, satisfactorily meets the requirements of GB 16171-2012.

Key words: integrative process, desulfurization, denitration, dual ammonia solution, ozone, resource recovery, industrial test

摘要:

针对目前焦炉烟道气脱硫脱硝方法设备投资和运行成本偏高的不足,提出双氨法一体化脱硫脱硝工艺,充分利用焦化自产浓氨水作为脱硫脱硝剂,利用焦化自有硫铵工序作为脱硫脱硝产品的资源化平台,将脱硫脱硝工艺有机“镶嵌”入焦化主工艺。实验研究了臭氧用量、氨水浓度、温度等对脱硫脱硝的影响,通过模拟计算优化了浓氨水用量、循环喷淋量等工业脱硫脱硝塔的关键参数,最终设计了双氨法一体化脱硫脱硝工业实验流程,并选择自分布式多降液管斜孔塔板作为一体化脱硫脱硝塔的内件。结合工艺设计、设备设计,最终建成处理10×104m3·h-1的焦炉烟道气脱硫脱硝工业实验装置,脱硫脱硝后烟道气SO2和NO可分别降至10 mg·m-3和150mg·m-3以下,完全满足GB 16171-2012的要求。

关键词: 一体化, 脱硫, 脱硝, 双氨法, 臭氧, 资源化, 工业实验

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