CIESC Journal ›› 2022, Vol. 73 ›› Issue (1): 411-424.DOI: 10.11949/0438-1157.20211237
• Energy and environmental engineering • Previous Articles Next Articles
Xiaorong WANG1(),Xi ZENG2,3(),Fang WANG2,3,Guangyi ZHANG2,3,Deping XU1,Guangwen XU3,4
Received:
2021-08-26
Revised:
2021-11-02
Online:
2022-01-18
Published:
2022-01-05
Contact:
Xi ZENG
王晓蓉1(),曾玺2,3(),王芳2,3,张光义2,3,许德平1,许光文3,4
通讯作者:
曾玺
作者简介:
王晓蓉(1995—),女,硕士研究生,基金资助:
CLC Number:
Xiaorong WANG, Xi ZENG, Fang WANG, Guangyi ZHANG, Deping XU, Guangwen XU. Effect of temperature and atmosphere on ash sintering characteristics of furfural residue with high K and S[J]. CIESC Journal, 2022, 73(1): 411-424.
王晓蓉, 曾玺, 王芳, 张光义, 许德平, 许光文. 温度和气氛对高K高S糠醛渣灰分的烧结特性研究[J]. 化工学报, 2022, 73(1): 411-424.
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利用技术 | 优点 | 局限性 |
---|---|---|
堆积或填埋 | 简单,无技术难度 | 占用大量土地,产生二次污染 |
作物栽培 | 提高农作物产量和菌类产菌率 | 食品安全性有待验证 |
土壤用肥 | 提高碱性土壤可耕作性,扩大可耕种土地面积 | 难进行大规模利用且仅适用于盐碱土地 |
提取木质素或纤维素 | 经济效益好 | 生产成本高,工艺复杂 |
制备活性炭 | 工艺比较成熟,设备投资少,生产成本低 | 活性炭品质低,仅适用于工业污水处理 |
燃烧等能源化利用 | 成本低,处理效率快,可为糠醛生产提供热量 | 原料高含水,燃烧室温度分布不均,灰分易烧结,NOx含量高 |
Table 1 Technology analysis of furfural residue utilization
利用技术 | 优点 | 局限性 |
---|---|---|
堆积或填埋 | 简单,无技术难度 | 占用大量土地,产生二次污染 |
作物栽培 | 提高农作物产量和菌类产菌率 | 食品安全性有待验证 |
土壤用肥 | 提高碱性土壤可耕作性,扩大可耕种土地面积 | 难进行大规模利用且仅适用于盐碱土地 |
提取木质素或纤维素 | 经济效益好 | 生产成本高,工艺复杂 |
制备活性炭 | 工艺比较成熟,设备投资少,生产成本低 | 活性炭品质低,仅适用于工业污水处理 |
燃烧等能源化利用 | 成本低,处理效率快,可为糠醛生产提供热量 | 原料高含水,燃烧室温度分布不均,灰分易烧结,NOx含量高 |
生物质灰 | 含量/%(质量) | ||
---|---|---|---|
Na2O | K2O | SO3 | |
糠醛渣 | 0.94 | 12.57 | 23.82 |
稻壳 | 0.39 | 1.86 | 0.09 |
木屑 | 0.01 | 8.21 | 7.60 |
花生壳 | 0.67 | 10.40 | 3.42 |
谷壳 | 2.90 | 0.06 | 1.3 |
杨树 | 8.20 | 0.70 | 5.50 |
稻秸秆 | 10.80 | 1.91 | 2.36 |
Table 2 Comparison of alkali metal content in biomass ash samples
生物质灰 | 含量/%(质量) | ||
---|---|---|---|
Na2O | K2O | SO3 | |
糠醛渣 | 0.94 | 12.57 | 23.82 |
稻壳 | 0.39 | 1.86 | 0.09 |
木屑 | 0.01 | 8.21 | 7.60 |
花生壳 | 0.67 | 10.40 | 3.42 |
谷壳 | 2.90 | 0.06 | 1.3 |
杨树 | 8.20 | 0.70 | 5.50 |
稻秸秆 | 10.80 | 1.91 | 2.36 |
样品 | 工业分析 wad/% | 元素分析 wdaf/% | |||||||
---|---|---|---|---|---|---|---|---|---|
M | A | V | FC | C | H | O① | N | S | |
糠醛渣 | 4.53 | 20.94 | 61.68 | 12.85 | 56.45 | 5.66 | 36.75 | 0.69 | 0.45 |
Table 3 Proximate and ultimate analysis of furfural residue
样品 | 工业分析 wad/% | 元素分析 wdaf/% | |||||||
---|---|---|---|---|---|---|---|---|---|
M | A | V | FC | C | H | O① | N | S | |
糠醛渣 | 4.53 | 20.94 | 61.68 | 12.85 | 56.45 | 5.66 | 36.75 | 0.69 | 0.45 |
各种组分含量/%(质量) | |||||||||
---|---|---|---|---|---|---|---|---|---|
SiO2 | SO3 | K2O | Al2O3 | CaO | Fe2O3 | MgO | P2O5 | TiO2 | 其他 |
37.78 | 23.82 | 12.57 | 9.06 | 5.79 | 3.78 | 3.08 | 1.72 | 1.12 | 1.28 |
Table 4 Components of furfural residue ash
各种组分含量/%(质量) | |||||||||
---|---|---|---|---|---|---|---|---|---|
SiO2 | SO3 | K2O | Al2O3 | CaO | Fe2O3 | MgO | P2O5 | TiO2 | 其他 |
37.78 | 23.82 | 12.57 | 9.06 | 5.79 | 3.78 | 3.08 | 1.72 | 1.12 | 1.28 |
气氛 | 灰样烧结 温度区间/℃ | 烧结前收缩率范围 | |
---|---|---|---|
单一气氛 | N2 | 1000~1100 | 30.1~68.9 |
CO2 | 1100~1150 | 42.4~55 | |
O2 | 1100~1150 | 49.3~77.3 | |
混合气氛 | N2+H2O | 900~1000 | 26.7~57.3 |
CO2+H2O | 1000~1100 | 35~59.6 | |
O2+H2O | 1000~1100 | 19.3~64 |
Table 5 Typical data analysis for thermal treatment of biomass ash
气氛 | 灰样烧结 温度区间/℃ | 烧结前收缩率范围 | |
---|---|---|---|
单一气氛 | N2 | 1000~1100 | 30.1~68.9 |
CO2 | 1100~1150 | 42.4~55 | |
O2 | 1100~1150 | 49.3~77.3 | |
混合气氛 | N2+H2O | 900~1000 | 26.7~57.3 |
CO2+H2O | 1000~1100 | 35~59.6 | |
O2+H2O | 1000~1100 | 19.3~64 |
序号 | 化学式 | 名称 | 熔融/分解 温度℃ | 序号 | 化学式 | 名称 | 熔融/分解 温度℃ |
---|---|---|---|---|---|---|---|
1 | SiO2 | 石英 | 1750 | 12 | CaSO4 | 硫酸钙 | 880~1150 |
2 | Ca(Al2SiO8) | 钙长石 | 1250~1550 | 13 | Fe2SiO4 | 铁橄榄石 | 1200 |
3 | K(AlSi3O8) | 钾长石 | 1130~1450 | 14 | (KH)2(MgFe)2(AlFe)2(SiO4) | 黑云母 | 1800 |
4 | CaAl4O7 | 钙铝氧化物 | 1890 | 15 | KAlSi2O6 | 白榴石 | 1120~1380 |
5 | Mg2SiO4 | 镁橄榄石 | 1580~1750 | 16 | Ca(Mg,Al,Fe)Si2O6 | 辉石 | 1300~1400 |
6 | Al5SiO9.5 | 莫来石 | 1170~1390 | 17 | SiO2 | 硫方英石 | 1713 |
7 | CaMgSi2O6 | 透辉石 | 2054~2572 | 18 | Ca3Al2(SiO4)3 | 钙铝榴石 | 1080 |
8 | NaAlSiO4 | 霞石 | 1526 | 19 | KAlSi3O8 | 正长石 | 1050 |
9 | Ca2Al2SiO7 | 钙铝黄长石 | 1593 | 20 | NaFeSi2O6 | 锥辉石 | 1000~1204 |
10 | KAlSiO4 | 钾铝硅酸盐 | 1130~1450 | 21 | (Ca0.79Fe0.21)SiO3 | 铁硅灰石 | 1540 |
11 | Al2(SO4)2 | 硫酸铝 | 880~1150 |
Table 6 Components of ash sample in different atmospheres
序号 | 化学式 | 名称 | 熔融/分解 温度℃ | 序号 | 化学式 | 名称 | 熔融/分解 温度℃ |
---|---|---|---|---|---|---|---|
1 | SiO2 | 石英 | 1750 | 12 | CaSO4 | 硫酸钙 | 880~1150 |
2 | Ca(Al2SiO8) | 钙长石 | 1250~1550 | 13 | Fe2SiO4 | 铁橄榄石 | 1200 |
3 | K(AlSi3O8) | 钾长石 | 1130~1450 | 14 | (KH)2(MgFe)2(AlFe)2(SiO4) | 黑云母 | 1800 |
4 | CaAl4O7 | 钙铝氧化物 | 1890 | 15 | KAlSi2O6 | 白榴石 | 1120~1380 |
5 | Mg2SiO4 | 镁橄榄石 | 1580~1750 | 16 | Ca(Mg,Al,Fe)Si2O6 | 辉石 | 1300~1400 |
6 | Al5SiO9.5 | 莫来石 | 1170~1390 | 17 | SiO2 | 硫方英石 | 1713 |
7 | CaMgSi2O6 | 透辉石 | 2054~2572 | 18 | Ca3Al2(SiO4)3 | 钙铝榴石 | 1080 |
8 | NaAlSiO4 | 霞石 | 1526 | 19 | KAlSi3O8 | 正长石 | 1050 |
9 | Ca2Al2SiO7 | 钙铝黄长石 | 1593 | 20 | NaFeSi2O6 | 锥辉石 | 1000~1204 |
10 | KAlSiO4 | 钾铝硅酸盐 | 1130~1450 | 21 | (Ca0.79Fe0.21)SiO3 | 铁硅灰石 | 1540 |
11 | Al2(SO4)2 | 硫酸铝 | 880~1150 |
序号 | 化学反应方程式 |
---|---|
R1 | Al2(SO4)3 |
R2 | CaSO4 |
R3 | CaO+Al2O3 |
R4 | |
R5 | 2CaO+Al2O3+SiO2 |
R6 | |
R7 | CaO+MgO+2SiO2 |
R8 | Na2O+Al2O3+2SiO2 |
R9 | 2MgO+SiO2 |
R10 | 4FeO+2SiO2 |
R11 | |
R12 | |
R13 | 3CaO+Al2O3+3SiO2 |
R14 | Na2O+Fe2O3+4SiO2 |
Table 7 Reactions among components in furfural residue ash at high temperatures
序号 | 化学反应方程式 |
---|---|
R1 | Al2(SO4)3 |
R2 | CaSO4 |
R3 | CaO+Al2O3 |
R4 | |
R5 | 2CaO+Al2O3+SiO2 |
R6 | |
R7 | CaO+MgO+2SiO2 |
R8 | Na2O+Al2O3+2SiO2 |
R9 | 2MgO+SiO2 |
R10 | 4FeO+2SiO2 |
R11 | |
R12 | |
R13 | 3CaO+Al2O3+3SiO2 |
R14 | Na2O+Fe2O3+4SiO2 |
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