基于EMMS模型的大型催化裂化装置再生器气固分布数值模拟

doi:10.11949/j.issn.0438-1157.20150821

化工学报 ›› 2015, Vol. 66 ›› Issue (8): 2911-2919.doi: 10.11949/j.issn.0438-1157.20150821

基于EMMS模型的大型催化裂化装置再生器气固分布数值模拟

刘雅宁¹, 鲁波娜¹, 卢利强¹, 陈飞国¹, 葛蔚¹, 吴雷², 王韶华², 李静海¹

1 中国科学院过程工程研究所多相复杂系统国家重点实验室, 北京 100190;
2 中国石化工程建设有限公司, 北京 100101

收稿日期:2015-06-03 修回日期:2015-06-23 出版日期:2015-08-05 发布日期:2015-08-05
通讯作者: 葛蔚 E-mail:wge@ipe.ac.cn
基金资助:
国家自然科学基金项目(21306201,21225628);国家科技支撑计划项目(2012BAE05B01)。

EMMS-based numerical simulation on gas and solids distribution in large-scale FCC regenerators

LIU Yaning¹, LU Bona¹, LU Liqiang¹, CHEN Feiguo¹, GE Wei¹, WU Lei², WANG Shaohua², LI Jinghai¹

1 State Key Laboratory of Multiphase Complex Systems, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China;
2 SINOPEC Engineering Incorporation, Beijing 100101, China

Received:2015-06-03 Revised:2015-06-23 Published:2015-08-05 Online:2015-08-05
Supported by:
supported by the National Natural Science Foundation of China (21306201, 21225628) and the National Science and Technology Infrastructure Program (2012BAE05B01).

摘要/Abstract

摘要：

大型催化裂化装置中再生器的规模庞大,其中的气固分布装置对整体性能有重要影响。与传统的冷模实验相比,对再生器整体和气固分布器局部的多尺度计算机模拟有利于更深入地了解其流动规律,高效便捷地考察不同结构设计与操作条件对气固分布的影响,辅助其优化设计。结合双流体模型和EMMS曳力模型,首先模拟了中石化现有3.5 Mt·a^-1大规模清洁汽油生产装置的再生反应器,进而模拟并分析了基于同一工艺设计的7 Mt·a^-1超大规模再生反应器内不同气体和固体分布器对流动与混合过程的影响。模拟结果表明:3环较2环分布器能有效改善气体分布的均匀性,但增加每个环上的气体入口数对其分布的改善有限;而对固体分布器,开孔率减小可增加其阻力,并在一定程度上改善混合性能。进一步讨论了研究分布环喷口处的气固流动与混合细节的必要性,初步展示了基于EMMS模型的离散颗粒模拟方法(EMMS-DPM)对其的有效性。

关键词: EMMS模型, EMMS-DPM, 催化裂化再生器, 气体分布器, 固体分布器, 混合

Abstract:

Micro-scale discrete particle method (DPM) and meso-scale computational fluid dynamics (CFD) simulations, both based on the energy-minimization multi-scale (EMMS) model, were carried out on the complex gas-solid flow in the regenerators of fluid catalytic cracking (FCC), aiming to provide visualized quantitative analysis for the performance improvement of the newly designed systems with unprecedented 7 Mt·a^-1 throughput. For verification, a current 3.5 Mt·a^-1 regenerator was first successfully simulated. Then, a 7 Mt·a^-1 regenerator was simulated to investigate the performance of the air and solids distributors. The simulation results showed that increasing the gas ring number from 2 to 3 can improve the homogeneity of solids distribution significantly, while increasing the gas inlet number from 1 to 2 for the 3-gas-ring case made little improvement. For solid phase distributor, the injection of solids and their mixing with the internal material were simulated and analyzed. It was demonstrated that decreasing the hole fraction can effectively increase the resistance and improve the mixing performance. The necessity of understanding the detailed flow field around the nozzles for further improvements is demonstrated, and EMMS-DPM can be a powerful tool for this purpose.

Key words: EMMS model, EMMS-DPM, FCC regenerator, gas distributor, solids distributor, mixing

中图分类号:

TQ021.1

刘雅宁, 鲁波娜, 卢利强, 陈飞国, 葛蔚, 吴雷, 王韶华, 李静海. 基于EMMS模型的大型催化裂化装置再生器气固分布数值模拟[J]. 化工学报, 2015, 66(8): 2911-2919.

Yaning LIU, Bona LU, Liqiang LU, Feiguo CHEN, Wei GE, Lei WU, Shaohua WANG, Jinghai LI. EMMS-based numerical simulation on gas and solids distribution in large-scale FCC regenerators[J]. CIESC Journal, 2015, 66(8): 2911-2919.

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基于EMMS模型的大型催化裂化装置再生器气固分布数值模拟

EMMS-based numerical simulation on gas and solids distribution in large-scale FCC regenerators

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