变曲率ICM聚碳酸酯制品残余应力分布

doi:10.11949/j.issn.0438-1157.20170256

化工学报 ›› 2017, Vol. 68 ›› Issue (11): 4367-4375.DOI: 10.11949/j.issn.0438-1157.20170256

• 材料化学工程与纳米技术 • 上一篇下一篇

变曲率ICM聚碳酸酯制品残余应力分布

蒋晶^1,3, 侯建华^2,3, 王市伟^2,3, 王小峰^2,3, 孙书豪^2,3, 张康康^2,3, 李倩^2,3

1 郑州大学化工与能源学院, 河南郑州 450001;
2 郑州大学力学与工程科学学院, 河南郑州 450001;
3 微纳成型技术国家级国际联合研究中心, 河南郑州 450001

收稿日期:2017-03-16 修回日期:2017-07-04 出版日期:2017-11-05 发布日期:2017-11-05
通讯作者: 李倩
基金资助:
国家自然科学基金项目（11372286，51603192）；科技部国际科技合作项目（2015DFA30550）；河南省高等学校重点科研项目（17A430032）。

Distribution of residual stress in ICM polycarbonate parts with variable curvature

JIANG Jing^1,3, HOU Jianhua^2,3, WANG Shiwei^2,3, WANG Xiaofeng^2,3, SUN Shuhao^2,3, ZHANG Kangkang^2,3, LI Qian^2,3

1 School of Chemical Engineering and Energy, Zhengzhou University, Zhengzhou 450001, Henan, China;
2 School of Mechanics and Engineering Science, Zhengzhou University, Zhengzhou 450001, Henan, China;
3 National Centre for International Joint Research of Micro-Nano Moulding Technology, Zhengzhou 450001, Henan, China

Received:2017-03-16 Revised:2017-07-04 Online:2017-11-05 Published:2017-11-05
Supported by:
supported by the National Natural Science Foundation of China(11372286,51603192), the International Science & Technology Cooperation Program of China(2015DFA30550) and the Key Research Projects of Henan Higher Education Institutions(17A430032).

摘要/Abstract

摘要：

结合注射压缩成型（injection compression molding，ICM）工艺特点，运用平面偏振和数值仿真方法，对变曲率聚碳酸酯ICM制品残余应力的分布进行分析，研究不同压缩工艺下残余应力分布特点以及随曲率变化的规律。结果发现：除了浇口和末端小部分区域外，光弹应力条纹环绕制品形状分布；顺序式ICM残余应力条纹有较规整的对称分布结构，同步式ICM充填末端区域残余应力在厚度方向与传统注塑成型区别较为明显，呈现“压-拉”两层应力分布状态；同一平面内，变曲率ICM制品厚度方向残余应力随曲率的减小而递减。除平板制品外，其余四类不同曲率制品的平均残余应力与对应曲率均呈反比例变化关系。研究对优化变曲率透明聚合物制品的设计有一定指导意义。

关键词: 聚合物, 注射压缩成型, 数值模拟, 残余应力, 黏度, 变曲率

Abstract:

Based on generating mechanism and mathematical model of residual stress in traditional injection process, plane polarization and numerical simulation method were used to research residual stress distribution of ICM(injection compression molding)products with variety curvature qualitatively and quantificationally. The investigation has shown that residual stress distributions followed the shape of part except gate and end of part region. Well geometric asymmetry of stress fringe were detected in ICM-seq molding, while two layers of stress distribution states at end of part were found in ICM-sim molding. The phenomenon was different from tradition injection molding. Within the same plane, maximum residual stress values were reduced as the decrease of curvature. Meanwhile, inversely proportional relationships between average residual stress and part curvature were obtained for all different type of part (except for plate shape). It makes sense for optimizing design of optical products with variable curvature.

Key words: polymers, injection compression molding, numerical simulation, residual stress, viscosity, variable curvature

中图分类号:

TQ320.66

蒋晶, 侯建华, 王市伟, 王小峰, 孙书豪, 张康康, 李倩. 变曲率ICM聚碳酸酯制品残余应力分布[J]. 化工学报, 2017, 68(11): 4367-4375.

JIANG Jing, HOU Jianhua, WANG Shiwei, WANG Xiaofeng, SUN Shuhao, ZHANG Kangkang, LI Qian. Distribution of residual stress in ICM polycarbonate parts with variable curvature[J]. CIESC Journal, 2017, 68(11): 4367-4375.

参考文献 30

[1]	ISAYEV A I, CROUTHAMEL D L. residual stress development in the injection molding of polymers[J]. Polymer-plastics Technology and Engineering, 1984, 22(2):177-232.
[2]	WU C H, CHEN W S. Injection molding and injection compression molding of three-beam grating of DVD pickup lens[J]. Sensors & Actuators A Physical, 2006, 125(2):367-375.
[3]	MASATO D, SORGATO M, LUCCHETTA G. Characterization of the micro injection-compression molding process for the replication of high aspect ratio micro-structured surfaces[J]. Microsystem Technologies, 2016:1-10.
[4]	NAGATO K. Injection compression molding of replica molds for nanoimprint lithography[J]. Polymers, 2014, 6(3):604-612.
[5]	YOUNG W B. Effect of process parameters on injection compression molding of pickup lens[J]. Applied Mathematical Modelling, 2005, 29(10):955-971.
[6]	GUAN W S, HUANG H X, WU Z. Manipulation and online monitoring of micro-replication quality during injection-compression molding[J]. Journal of Micromechanics & Microengineering, 2012, 22(11):115003.
[7]	陈宇宏, 袁渊, 刘小艳, 等. 注射成型和注射压缩成型透明件的光学性能对比与分析[J]. 航空材料学报, 2011,31(2):55-60. CHEN Y H, YUAN Y, LIU X Y, et al. Comparison on optical properties of injection molded and injection compression molded transparencies[J]. Journal of Aeronautical Materials, 2011, 31(2):55-60.
[8]	谢春稳, 王克俭. 变厚度透镜注射压缩成型的三维数值模拟[J]. 高分子材料科学与工程, 2013, 29(9):169-174. XIE C W, WANG K J. 3D numerical simulation of injection compression molding optical lens with variable thickness[J]. Polymer Materials Science & Engineering, 2013, 29(9):169-174.
[9]	蒋晶, 王小峰, 侯建华, 等. 注射压缩成型聚碳酸酯制品的低温拉伸力学性能[J]. 化工学报, 2015, 66(10):4268-4274. JIANG J, WANG X F, HOU J H, et al. Tensile properties of ICM polycarbonate part under low temperature[J]. CIESC Journal, 2015, 66(10):4268-4274.
[10]	LIU Z Q, CUNHA A M, YI X. Key properties to understand the performance of polycarbonate reprocessed by injection molding[J]. Journal of Applied Polymer Science, 2015, 77:1393-1400.
[11]	LANG J L, WANG T, GE Y, et al. Residual stress analysis in cross section of injection-molded polycarbonate[J]. Acta Polymerica Sinica, 2016, (6):1-9.
[12]	WANG C Y, WANG P J. Analysis of optical properties in injection-molded and compression-molded optical lenses.[J]. Applied Optics, 2014, 53(11):2523-31.
[13]	孔玲佩, 肖作良, 段友顺, 等. 聚碳酸酯注塑工艺条件研究[J]. 工程塑料应用, 2015, (5):54-57. KONG L P, XIAO Z L, DUAN Y S, et al. Study on injection molding technology of polycarbonate[J].Engineering Plastics Application, 2015, (5):54-57.
[14]	韩珍. ICM成型充填过程数值模拟[D]. 郑州:郑州大学, 2007. HAN Z. Numerieal simulation of the filling stage of injection compression molding[D]. Zhengzhou:Zhengzhou University, 2007.
[15]	KABANEMI K K, CROCHET M J. Thermoviscoelastic calculation of residual stresses and residual shape[J]. International Polymer Processing Journal of the Polymer Processing Society, 2013, 7(1):60-70.
[16]	奚国栋, 周华民, 李德群. 注塑工艺参数对制品残余应力和收缩的影响[J]. 化工学报, 2007, 58(1):248-254. XI G D, ZHOU H M, LI D Q. Effect of processing conditions on residual stress and shrinkage in injection molding[J]. Journal of Chemical Industry and Engineering(China), 2007, 58(1):248-254.
[17]	陈己明, 彭响方, 赖鹏. 基于Midplane网格单元Hypermesh与Moldflow的网格前处理[J]. 塑料科技, 2007, 35(3):66-69. CHEN J M, PENG X F, LAI P. Mesh preprocessing between hypermesh and moldflow based on midplane[J]. Plastics Science and Technology, 2007, 35(3):66-69.
[18]	郑利凯. 平面曲线曲率计算公式的探讨[J]. 河北北方学院学报(自然科学版), 2012, 28(5):20-21. ZHENG L K. On calculation formula of plane curve curvature[J]. Journal of Hebei North University(Natural Science Edition), 2012, 28(5):20-21.
[19]	ZOETELIEF W F, DOUVEN L F A, HOUSZ A J. Residual thermal stresses in injection molded products[J]. Polymer Engineering & Science, 1996, 36(14):1886-1896.
[20]	刘恒. 注塑成型制品残余应力和模后收缩的数值模拟[D]. 郑州:郑州大学, 2011. LIU H. Numerical simulation of residual stress and shrinkage after ejection for injection molded parts[D]. Zhengzhou:Zhengzhou University, 2011.
[21]	WANG P J, LAI H E. Study of residual birefringence in injection molded lenses[J]. Annual Technical Conference-ANTEC, Conference Proceedings, 2007, (4):2480-2484.
[22]	GUENETTE R, FORTIN M. FORTIN, M. A new mixed finite element method for computing viscoelastic flows[J]. Journal of Non-Newtonian Fluid Mechanics, 1995, 60(1):27-52.
[23]	CAO W, MIN Z, ZHANG S X, et al. Numerical simulation for flow-induced stress in injection/compression molding[J]. Polymer Engineering & Science, 2016, 56(3):287-298.
[24]	徐文莉. 透明注塑件残余应力与光学性能的研究[D]. 郑州:郑州大学, 2006. XU W L. Research on residual stress and optical performance of transparent injection molded parts[D]. Zhengzhou:Zhengzhou University, 2006.
[25]	NUGAY I I, CAKMAK M. Instrumented film-insert injection compression molding for lens encapsulation of liquid crystal displays[J]. Displays, 2015, 38:20-31.
[26]	GUAN W S, HUANG H X, WANG B. Poiseuille/squeeze flow-induced crystallization in microinjection-compression molded isotactic polypropylene[J]. Journal of Polymer Science, Part B:Polymer Physics, 2013, 51(5):358-367.
[27]	JANSEN K M B, TITOMANLIO G. Effect of pressure history on shrinkage and residual stress-injection molding with constrained shrinkage[J]. Polymer Engineering & Science, 1996, 36(15):2029-2040.
[28]	POSTAWA P, KWIATKOWSKI D. Residual stress distribution in injection molded parts[J]. Journal of Achievements in Materials & Manufacturing Engineering, 2006, 18(1/2):349-356.
[29]	KATMER S, KARATAS C. Effect of injection molding conditions on residual stress in HDPE and PP parts[J]. Journal of the Faculty of Engineering & Architecture of Gazi University, 2015, 30(3):319-327.
[30]	HEYDE C C, HALL P. Index-martingale limit theory and its application[J]. Martingale Limit Theory & Its Application, 1980:301-308.

变曲率ICM聚碳酸酯制品残余应力分布

Distribution of residual stress in ICM polycarbonate parts with variable curvature

PDF (PC)

可视化

被引次数

摘要/Abstract

引用本文

使用本文

参考文献 30

相关文章 15

编辑推荐

Metrics

本文评价

[1]	叶展羽, 山訸, 徐震原. 用于太阳能蒸发的折纸式蒸发器性能仿真[J]. 化工学报, 2023, 74(S1): 132-140.
[2]	张义飞, 刘舫辰, 张双星, 杜文静. 超临界二氧化碳用印刷电路板式换热器性能分析[J]. 化工学报, 2023, 74(S1): 183-190.
[3]	王志国, 薛孟, 董芋双, 张田震, 秦晓凯, 韩强. 基于裂隙粗糙性表征方法的地热岩体热流耦合数值模拟与分析[J]. 化工学报, 2023, 74(S1): 223-234.
[4]	宋嘉豪, 王文. 斯特林发动机与高温热管耦合运行特性研究[J]. 化工学报, 2023, 74(S1): 287-294.
[5]	张思雨, 殷勇高, 贾鹏琦, 叶威. 双U型地埋管群跨季节蓄热特性研究[J]. 化工学报, 2023, 74(S1): 295-301.
[6]	何松, 刘乔迈, 谢广烁, 王斯民, 肖娟. 高浓度水煤浆管道气膜减阻两相流模拟及代理辅助优化[J]. 化工学报, 2023, 74(9): 3766-3774.
[7]	邢雷, 苗春雨, 蒋明虎, 赵立新, 李新亚. 井下微型气液旋流分离器优化设计与性能分析[J]. 化工学报, 2023, 74(8): 3394-3406.
[8]	程小松, 殷勇高, 车春文. 不同工质在溶液除湿真空再生系统中的性能对比[J]. 化工学报, 2023, 74(8): 3494-3501.
[9]	刘文竹, 云和明, 王宝雪, 胡明哲, 仲崇龙. 基于场协同和耗散的微通道拓扑优化研究[J]. 化工学报, 2023, 74(8): 3329-3341.
[10]	洪瑞, 袁宝强, 杜文静. 垂直上升管内超临界二氧化碳传热恶化机理分析[J]. 化工学报, 2023, 74(8): 3309-3319.
[11]	刘爽, 张霖宙, 许志明, 赵锁奇. 渣油及其组分黏度的分子层次组成关联研究[J]. 化工学报, 2023, 74(8): 3226-3241.
[12]	韩晨, 司徒友珉, 朱斌, 许建良, 郭晓镭, 刘海峰. 协同处理废液的多喷嘴粉煤气化炉内反应流动研究[J]. 化工学报, 2023, 74(8): 3266-3278.
[13]	黄可欣, 李彤, 李桉琦, 林梅. 加装旋转叶轮T型通道流场的模态分解[J]. 化工学报, 2023, 74(7): 2848-2857.
[14]	史方哲, 甘云华. 超薄热管启动特性和传热性能数值模拟[J]. 化工学报, 2023, 74(7): 2814-2823.
[15]	王杰, 丘晓琳, 赵烨, 刘鑫洋, 韩忠强, 许雍, 蒋文瀚. 聚电解质静电沉积改性PHBV抗氧化膜的制备与性能研究[J]. 化工学报, 2023, 74(7): 3068-3078.