化工学报 ›› 2022, Vol. 73 ›› Issue (2): 770-781.doi: 10.11949/0438-1157.20211315

• 过程系统工程 • 上一篇    下一篇

甲醇模块化生产中分时储热系统的优化设计

孔昕山1(),黄仁星1,康丽霞1,2,3,刘永忠1,2,3()   

  1. 1.西安交通大学化学工程与技术学院,陕西 西安 710049
    2.新能源系统工程与装备陕西省高校工程研究中心,陕西 西安 710049
    3.陕西省能源化工过程强化重点实验室,陕西 西安 710049
  • 收稿日期:2021-09-08 修回日期:2021-11-17 出版日期:2022-02-05 发布日期:2022-02-18
  • 通讯作者: 刘永忠 E-mail:xskong@stu.xjtu.edu.cn;yzliu@mail.xjtu.edu.cn
  • 作者简介:孔昕山(1998—),男,硕士研究生,xskong@stu.xjtu.edu.cn
  • 基金资助:
    国家自然科学基金项目(21878240)

Optimal design of time-sharing heat storage system for modular production of methanol

Xinshan KONG1(),Renxing HUANG1,Lixia KANG1,2,3,Yongzhong LIU1,2,3()   

  1. 1.School of Chemical Engineering and Technology, Xi’an Jiaotong University, Xi’an 710049, Shaanxi, China
    2.Engineering Research Center of New Energy System Engineering and Equipment, University of Shaanxi Province, Xi’an 710049, Shaanxi, China
    3.Shaanxi Key Laboratory of Energy Chemical Process Intensification, Xi’an 710049, Shaanxi, China
  • Received:2021-09-08 Revised:2021-11-17 Published:2022-02-05 Online:2022-02-18
  • Contact: Yongzhong LIU E-mail:xskong@stu.xjtu.edu.cn;yzliu@mail.xjtu.edu.cn

摘要:

以“数量放大”为特征的模块化化工生产为克服原料供给和产品市场需求波动的生产流程优化操作提供新途径。为了提高生产系统的能量利用效率,需对生产系统中随时间变化的流股预热、冷却和反应热分时段进行储存和调度。针对可再生能源驱动的甲醇模块化生产系统,本文提出了分时储热策略,通过储罐设置及流股匹配、储罐储热温区确定和储罐容量配置及调度三步对甲醇模块化生产中分时储热系统进行优化设计,获得了分时储热系统的最优配置和优化调度方案。研究表明:在甲醇模块化生产系统中,分时储热系统可将前阶段的热量储存供后续阶段调用,以实现系统能量的最大化利用,而储热的适量废弃可降低储热系统的投资费用。本文所提出的储热系统优化方法可为波动生产过程中分时储热系统的优化设计提供分析工具。

关键词: 模块化生产, 甲醇, 分时储热系统, 优化设计, 模拟

Abstract:

Modular chemical production characterized by“numbering-up”provides a new way to optimize the production process to overcome fluctuations in raw material supply and product market demand. In order to improve the energy utilization efficiency of the production system, it is necessary to store and schedule the preheating, cooling and reaction heat of the streams that change over time in the production system. For the methanol modular production system driven by renewable energy, a time-sharing heat storage strategy for modular production of methanol was proposed, in which three steps are included, i.e. setting storage tank and matching streams, determining the temperatures of heat storage and configuring the capacities of tanks. The optimal design and scheme of heat storage can be obtained. The results showed that the time-sharing heat storage system can allocate the thermal energy in the previous stage to use in the subsequent stages in the methanol production system, which can maximize the utilization of energy in the system. The appropriate amount of heat storage can reduce the investment of the heat storage system cost. The proposed optimization method for heat storage systems can provide practical tools for analysis of the optimal design of the time-sharing heat storage system in the fluctuating production processes.

Key words: modular production, methanol, time-sharing heat storage, optimal design, simulation

中图分类号: 

  • TQ 021.8

图1

化学品模块化生产的分时储热系统"

图2

储热储罐设置流程"

图3

甲醇模块化生产中单生产模块的简化工艺流程"

图4

一个典型天24 h内生产线数量的调度情况"

图5

一个典型天24 h内生产线换热器热负荷变化情况"

图6

甲醇生产工艺流程的无分流换热网络"

表1

储罐和空冷器的费用计算参数"

Capital cost (Ccap)/USDMaintenance cost (Cmai)/USDMin LF (LFmin)

Max LF

(LFmax)

Lifetime (n)/y

Operating cost(OPHEij)/

(USD/MWh)

STijCcapHEij=37.8QratedSTijCmaiSTij=1%CcapHEij[27]00.85[28]20[29]
HE11CcapHE11=780PratedHE11+2100[30]CmaiHE11=1%CcapHE110110[31]23.06
HE12CcapHE12=780PratedHE12+2100[30]CmaiHE12=1%CcapHE110110[31]23.06
HE13CcapHE13=1280PratedHE13+2100[30]CmaiHE13=1%CcapHE110110[31]23.06
HE14CcapHE15=1710PratedHE13+2100[30]CmaiHE14=1%CcapHE110110[31]23.06

表2

情形S1和情形S2中储罐容量配置"

ScenarioST11/tST12/tST13/tST14/t
S11.12×1041.08×1037.71×1038.68×103
S21.12×1041.33×1027.38×1018.20×101

表3

情形S1和情形S2中空冷器热负荷配置"

ScenarioHE11/MWHE12/MWHE13/MWHE14/MW
S10004.25
S21.240.532.154.25

表4

情形S1和情形S2中设备投资费用与操作费用"

ScenarioTotal cost/USDST cost/USDHE cost/USDOperating cost/USD
S11.15×1051.09×1057.81×1025.37×103
S26.86×1044.79×1041.65×1031.91×104

图7

不同情形下系统费用的对比"

图8

情形S1和情形S2储罐的储能过程特性"

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