大菱形孔端面密封力变形及密封性能分析

doi:10.3969/j.issn.0438-1157.2014.08.033

化工学报 ›› 2014, Vol. 65 ›› Issue (8): 3089-3097.DOI: 10.3969/j.issn.0438-1157.2014.08.033

大菱形孔端面密封力变形及密封性能分析

程香平^1,2, 孟祥铠^1,2, 彭旭东^1,2

1 浙江工业大学机械工程学院, 浙江杭州 310032;
2 浙江工业大学过程装备及其再制造教育部工程研究中心, 浙江杭州 310032

收稿日期:2013-10-08 修回日期:2013-11-12 出版日期:2014-08-05 发布日期:2014-08-05
通讯作者: 孟祥铠
基金资助:
国家自然科学基金青年科学基金项目（51005209）；国家自然科学基金面上项目（51375449）；浙江省重点创新团队项目（2010R50002）。

Analysis of surface deformation and seal performance of mechanical face seal with diamond macro-pores

CHENG Xiangping^1,2, MENG Xiangkai^1,2, PENG Xudong^1,2

1 School of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310032, Zhejiang, China;
2 MOE Engineering Center of Process Equipment and Its Manufacture, Zhejiang University of Technology, Hangzhou 310032, Zhejiang, China

Received:2013-10-08 Revised:2013-11-12 Online:2014-08-05 Published:2014-08-05
Supported by:
supported by the Young Scientists Fund of the National Natural Science Foundation of China (51005209), the General Program of the National Natural Science Foundation of China (51375449) and the Key Innovation Team Project of Zhejiang Province(2010R50002).

摘要/Abstract

摘要： 针对等深大菱形孔端面液体润滑机械密封，采用有限差分法求解等温及层流不可压缩二维Reynolds方程，获得液膜压力场。利用商用有限元软件计算密封环三维固体变形，对不同操作工况条件下和不同结构的密封环的力变形、摩擦扭矩、液膜刚度及泄漏率等性能参数进行了计算。结果表明：大菱形孔流体动压型机械密封端面产生周向波度和径向锥度变形；改变工况条件可使密封面形成收敛和发散两种不同的变形，密封性能参数因此产生显著变化；当面积比B=0.65～0.75时，大菱形孔端面密封可获得较好的密封性能；辅助密封圈O形圈位置l对径向锥度变形具有很大影响，l优选值范围为2.4～4.0 mm。

关键词: 菱形孔, 密封性能, 端面变形, 表面, 数值模拟, 层流

Abstract: For a liquid lubricated end face mechanical seal with diamond macro-pores, the finite difference method was used to solve the two-dimension Reynolds equation for the isothermal, laminar and incompressible lubrication film and film pressure distribution was obtained. Finite element software was used to calculate surface deformation of seal rings. Deformation and seal performance parameters, such as friction torque, liquid film stiffness and leakage rate were investigated under different operating conditions for different sealing rings constructions. The results showed that the end face of mechanical seal deformed with circumferential waviness and radial coning. Convergent and divergent deformations occurred according to different operating conditions, hence seal performance greatly changed. When B was 0.65-0.75, the mechanical seal could achieve better sealing performance. The location of the secondary O ring greatly influenced radial taper deformation, the range of l preferred values was 2.4-4.0 mm.

Key words: diamond pores, seal performance, face deformation, surface, numerical simulation, laminar flow

中图分类号:

TH117.2

程香平, 孟祥铠, 彭旭东. 大菱形孔端面密封力变形及密封性能分析[J]. 化工学报, 2014, 65(8): 3089-3097.

CHENG Xiangping, MENG Xiangkai, PENG Xudong. Analysis of surface deformation and seal performance of mechanical face seal with diamond macro-pores[J]. CIESC Journal, 2014, 65(8): 3089-3097.

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大菱形孔端面密封力变形及密封性能分析

Analysis of surface deformation and seal performance of mechanical face seal with diamond macro-pores

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